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Alloys Product Forms & Sizes
Sunny Steel offers the largest range of nickel alloys and product forms in the industry. We produce alloys in all standard mill forms, from large ingots and billets to plate, sheet, strip, tubing, bar and wire, the latter of which includes core and filler wires for welding products.
Billet and bar
Standard Product
- Billet and bar
- Diameters 12.7 mm - 2380 mm (0.500 in. - 15 in.) and weights up to ca. 9,000 kg (20,000 lb).
- Round-cornered squares
- 102 mm to 356 mm (4 in. to 14 in.) across flats and weights up to approx. 9,000 kg (20,000 lb).
- Hot-rolled rod
- Diameters 13 mm to 305 mm (0.5 in. to 12 in.) and lengths up to ca. 6.0 m (20 ft). Longer lengths on application.
- Hot-rolled wire rod
- Diameters 5.51 mm - 25 mm (0.217 in. - 1.0 in.) in coil form.
- Cold-drawn rounds
- Diameters 13 mm to 102 mm (0.5 in. to 4.0 in.) and lengths up to approx. 10 m (32 ft).
- Cold-drawn hexagons
- 13 mm to 101.6 mm (0.5 in. to 4.00 in.) across flats and lengths up to ca. 6.0 m (20 ft).
- Cold-drawn wire
- Diameters from 0.8 mm to 15 mm (0.2 in. to 0.59 in.) available in coil, on reels and in "pay-off packs".
- Extruded profiles
- Rectangular and shaped sections, including near-net profiles, to meet design demands.
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*Please note that not all the alloys are available in all forms, weights, and sizes.
Extruded Section and Profiles
- Superalloys Available include:
- NIMONIC® alloys 75, 80A, 90, 105, 263, 901, PE11, PE16, and PK33.
- INCONEL® alloys 600, 617, 625, 718, X-750, 783, and HX.
- Waspaloy
- Design Sizes and Tolerances
- For individual orders or inquiries, contact us .
Flat Products
- Alloys
- Commercial and high purity Nickel grades.
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- Specialty grades such as MONEL®Monel 400, MONEL®alloy K-500, Incoloy 800H Etc.
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- Dimensions - Special Metals Huntington Production
- Hot Rolled Plate: thickness from 4.76 - 102 mm (0.187 - 4 in.), and widths from 1220 - 2500 mm (48 - 98 in.)
- Cold Rolled Sheet: thickness from 0.38 - 6.4 mm (0.015 - 0.25 in.), and widths to 1219 mm (48 in.)
- Cold Rolled Strip: thickness from 0.38 - 3.2 mm (0.015 - 0.125 in.), and widths down to 19 mm (0.75 in.)
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- Foil
- Special Metals manufactures electroformed nickel foil products using a proprietary, continuous electrodeposition process. High-purity nickel foil is used to produce battery mesh, heating elements, gaskets, etc. Thickness range is 6 - 150 microns.
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*Please note that not all the alloys are available in all forms, weights, and sizes.
Tubular Products
- Stocks
- Many standard pipe sizes are available from stock in Shanghai, China, from the Services locations in continental Europe, or from the independent distributors worldwide. Please ask for local details.
- Manufacturing
- Cold-worked seamless tubing is made by tube reduction (pilgering) or cold-drawing according to the alloy, size and finish required. As-extruded pipe and tube sizes are also available. Testing facilities include visual, hydraulic, ultrasonic, eddy current, and boroscope examinations.
- Size Capabilities
- Cold-worked seamless tubing is available in the 9.5 - 219 mm (3/8 - 8 5/8 in) O.D. range.
- As-extruded (hot-worked) tubing is available in the 50.8 - 254 mm (2 - 10 in) O.D. range.
- Minimum Mill Quantities
- Small batch quantities, 250 or 500 kg, can be offered for most tube sizes.
- Complementary Products
- Please inquire for complementary products such as U-bent tubing, internally finned tubing, high-quality seam-welded tubing, and fittings such as flanges, bends, and elbows.
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*Please note that not all the alloys are available in all forms, weights, and sizes.
Wire Products
- Alloys
- Commercial and high purity Nickel grades.
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- Product Sizes
- Wire in coil - 0.8 - 15 mm diameter.
- Wire in straight lengths - 0.8 - 15 mm diameter in lengths up to 4.5 m.
- Wire in "pay-off" packs - diameters from 0.5 - 2.0 mm in packs 360 mm O.D. X 250 mm I.D. X 270 mm high, or 510 mm O.D. X 355 mm I.D. X 380 mm high.
- Wire in bulk drums - small diameter (0.8 - 2.5 mm) wire on drums carrying 120 - 250 kg of product.
- Wire on spools - 102 - 1.5 mm diameter on plastic spools conforming to DIN 46399.
- Wire on former - annealed, 2.0 - 4.0 mm diameter, pattern-layered.
- Product Finishes
- Bright annealed - available to order for products 4 mm diameter and below.
- Annealed and pickled - available to order for products 0.8 mm diameter and above.
- Temper Drawn - available to order.
- Coated - available to order for cold-heading and spring applications.
- Centerless ground - available as straight lengths, 5 - 15 mm diameter.
- Shaped section - available in coil for selected alloys and sizes.
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*Please note that not all the alloys are available in all forms, weights, and sizes.
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