Main location

Shanghai, China

Send email to us by

sales@sunnysteel.com

Know-how and best quality

tel:+8621 3378 0199

Ceramic Tile Lined Pipes

Ceramic Tile Lined Pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.

Ceramic tile lined pipe using ceramic-metal composite production technology principle, with Al2O3 as raw material. The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000°C. Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available. Special Corundum ceramics made of rare metal oxides as solvents and sintered at high temperature by 1730 ℃ through bonding, welding, mosaic, riveting and socket technology, a variety of wear-resistant ceramic pieces, block brick materials in the pipe wear surface, so as to form a surface with excellent wear resistance, and the matrix is still using the composite pipe of ordinary metal.

  • the use of tools to remove the surface of steel body clean.
  • the raw materials can be used even after mixing.
  • by the professional staff of the ceramic tube paste,
  • to ensure that the phenomenon of the wrong side of the porcelain,
  • ceramic tube surface to form a smooth surface.
  • after passing the test storage.

Ceramic tile lined wear-resistant Features:

Ceramic tile lined pipe using ceramic-metal composite production technology principle, with Al2O3 as raw material.

Ceramic tile lined pipe process welding sturcture

Special Corundum ceramics made of rare metal oxides as solvents and sintered at high temperature by 1730 ℃ through bonding, welding, mosaic, riveting and socket technology, a variety of wear-resistant ceramic pieces, block brick materials in the pipe wear surface, so as to form a surface with excellent wear resistance, and the matrix is still using the composite pipe of ordinary metal.

According to different needs of the choice of wear-resistant ceramic patches, to meet the special needs of users of technical conditions. Compared with the traditional all-metal high alloy pipe fittings, the working face has higher abrasion resistance, which can make the whole wear-resistant and anticorrosion service life of the pipe increase several times to dozens of times times. Overall weight of the first mate down, reduce the amount of steel, reduce the cost of equipment and maintenance costs, improve economic efficiency.


Manufacturing Process of Ceramic tile lined pipe

Ceramic tile lined pipe and Bend are cast with mold vanishing vacuum suction casting cladding process. Outer of straight pipe is common steel pipe, cladding realized by forming high chromium lining via centrifugal forming technique. Outer of bend uses hot-bending bend and lining is cast with high-chromium cast iron.

Bends and other profile sections can be cladded in whole and this process has changed the traditional practice to fabricate bend and other profile sections by drawing polyline without changing flow pattern of material inside piping,greatly reducing conveyance resistance of material.

  • the use of tools to remove the surface of steel body clean.
  • the raw materials can be used even after mixing.
  • by the professional staff of the ceramic tube paste,
  • to ensure that the phenomenon of the wrong side of the porcelain,
  • ceramic tube surface to form a smooth surface.
  • after passing the test storage.

A conventional ceramic tip was arranged with a certain gap between tips in a steel pipe so that the pipe was damaged at the gap before the tip was worn out. The newly developed ceramic tip has a shape with no straight line portion parallel to the transport direction so that the steel pipe is protected until the tip is worn out.

THe tailings that are in the pipeline hydraulic transport,which are the phenomena known as the wear abrasion,fatigue,impact.

Have seen that,the use of a tube is 6mm in lenght,the pipe wall thickness was 20mm,and after 8 mounths of using,the bottom is correded till the pipe has 1mm of thickness.

The pipe lined by Dahua has the advantage of the 3mm to 4mm of thickness after 12 mounth of use.

The direction of alignment of ceramics in zig zag,have excellent resistance tc friction of abrasive agents such as sand,gravel,gravel,tailings with solid particles,scale,coal,pulp, tailings from phosphate,salt slag, sludge,ash,..

We are sure that from pure-hearted cooperation we can establish good relationships. Feel free to contact us, we are sure to satisfy you with our professional information, top quality products, best price, and efficient services.

A cross section of a steel pipe after 1 year of used

Alumina Ceramic – Abrasion Resistant Linings

Alumina is a cost effective and widely used material in the family of engineered ceramics. Alumina ceramics have been developed and optimized for maximum wear resistance and corrosion resistance. A high density, diamond like hardness, fine grain structured and superior mechanical strength are the unique properties that make it the material of choice for a wide range of demanding applications.

Alumina Ceramic has uses similar to cast basalt but it has greater resistance to wear in high velocity applications and impact resistance in extreme dynamic systems.

Sunny Steel provides its customers with the full range of abrasion resistant lined pipe work including straight pipe, bends and elbows, reducers, tees and y-pieces. Sunny Steel offers a comprehensive range of lining materials designed to combat erosion.

Basalt and alumina ceramic are the two generally accepted lining materials. Other linings which complement the basalt and ceramic include Eucor, AZS, silicon nitride bonded silicon carbide, and ceramic filled epoxy coatings.

Main properties of ceramic tile lined pipe

Ceramic tile lined pipe wear good: wear-resistant ceramic pipe lining ceramic layer for wear-resistant engineering ceramics, its hardness (HRA) ≥84, its wear resistance is high chromium wear-resistant cast iron alloy pipe fittings more than 10 times times. The use of 5mm thick ceramic layer, its actual wear-resistant life will be equivalent to 50mm thick wear-resistant cast steel.

Ceramic patch Composite pipe corrosion resistance: the use of different wear-resistant ceramic materials, for different corrosive medium has excellent anti-corrosion properties, acid, alkali, salt and other strong corrosive medium and brine corrosion characteristics.

Ceramic tile lined pipe high temperature performance: wear-resistant ceramic itself with 1200 degrees Celsius above the high-temperature capacity, through reasonable design and use of different composite methods, wear-resistant ceramic pipe fittings can be in-50 ℃ to 800 ℃ humidity range of long-term operation, especially for high-temperature burners and other equipment lining.

Ceramic tile lined pipe to reduce project cost: wear-resistant ceramic pipe is mainly used for conveying particles of liquid-solid two-phase flow and corrosive media, for the replacement of expensive stainless steel tubes, high chromium cast steel pipe, carbide wear-resistant pipe, can directly reduce the project cost, while prolonging the service life. Products cost-effective, can save maintenance, replacement material costs and time.

Ceramic Patch Composite pipe is our company to draw on the domestic and foreign advanced technology of similar products developed on the basis of a shell for steel, wear-resistant ceramic tube of new composite pipe products, with high wear resistance, long service life and so on.

Characteristics of ceramic tile lined pipe

The use of anti-fall porcelain tube, porcelain pipe inlay, so that the paste more flat, more solid.

The use of strong inorganic adhesive paste, wear-resistant steel bowl welding, porcelain tube and steel combined to form a double reinforcement to ensure that the porcelain tube does not fall off.

The surface of the porcelain tube is smooth, the running resistance is small, the scaling is unfavorable.

Flexible installation, high abrasion resistance, convenient processing and moderate cost.

Production process of ceramic tile lined pipe

Steel body Grinding-> Ceramic patch-> Paste-> Welding-> Detection
  • Use tools to clean the surface of the steel body.
  • The raw material can be mixed evenly before use.
  • The ceramic tube is pasted by professionals to ensure that the porcelain tube is free from the wrong side and the surface of the ceramic pipe is smooth.
  • After testing qualified storage.

What is the temperature of the wear-resistant tube with ceramic patch technology? How about the paste strength?

As a result of the use of paste technology, the main use of high-temperature, high-strength adhesives for pasting ceramic patches, and most of the use of high polymer adhesive temperature is not higher than 200 degrees, and the higher the temperature, adhesive strength is lower, aging speed also increased rapidly.

Therefore, the use of paste ceramic technology, the workpiece temperature is generally not higher than 150 ℃, under this temperature, the general ceramic and metal paste strength can reach 200 kg/cm. For higher than this temperature components, can be used ceramic composite wear-resistant process treatment, so that the use of temperature can reach 500 or more than 700 degrees.


Wear resistant ceramic pieces of the fixed way

Wear resistant ceramic pieces of the fixed way currently has only three types of bonding, soldering and plugging.

Wear-resistant ceramic performance characteristics:

Hardness, general hardness is greater than HRA80, the highest can reach 92 or more.

Excellent wear resistance: at least 200 of ordinary carbon steel and 10 times more than high chromium cast iron.

Light weight: The specific gravity of alumina is generally only about 3.6, silicon carbide is about 2.7, and zirconia is about 6.

Good heat resistance: The heat resistance of different wear-resistant ceramics is not the same, but it is used for particle-resistant scouring, and there is no problem in heat resistance.

Wear-resistant ceramic performance characteristics:

  • Hardness, general hardness is greater than HRA80, the highest can reach 92 or more.
  • Excellent wear resistance: at least 200 of ordinary carbon steel and 10 times more than high chromium cast iron.
  • Light weight: The specific gravity of alumina is generally only about 3.6, silicon carbide is about 2.7, and zirconia is about 6.
  • Good heat resistance: The heat resistance of different wear-resistant ceramics is not the same, but it is used for particle-resistant scouring, and there is no problem in heat resistance.

The variety scope of application:

Mainly used in a variety of equipment to transport a variety of high hardness, high wear particle materials, including electricity, heat, steel, coal, cement, mining, smelting, petroleum, building materials, chemicals, fans, paper, machinery, powder engineering , grain machinery, tobacco and other industries in various coal, conveying systems, milling systems, ash, dust removal systems and other mechanical equipment.

Depending on how it is combined with the metal substrate, it can be used on the inner surface of stationary components, such as pipes, elbows, separators, chutes, valves, various housings, etc. It can also be used for high-speed rotating equipment, such as various fans. Rotor, impeller, drum, etc.

Major common specifications:

  • 17.5×17.5×5mm
  • 50×60×6mm
  • 50×60×8mm
  • 120×80×25mm
  • 10×10×3mm
  • 10×10×4mm
  • 10×10×5mm
  • 17.5×17.5×3mm
  • 17.5×17.5×4mm

And according to the need to provide a variety of alumina ceramic coating, wear-resistant castable, high temperature ceramic sheet glue, special glue reagent materials required by the project.

The specifications for ceramic tile lined chips

There are many clients who are concerned about the specification of ceramic lined tile sheet, because it is related to whether the ceramic chip purchased can be used.

Wear resistant ceramic lining is AL203 as the main material, with rare metal oxide as solvent, after more than 1700℃ high temperature roasting to special ceramic, embedded into rubber , polyurethane or mild steel for the purpose of low to moderate impact and highly abrasive sliding application.

Main performance indicators: The wear resistance of the ceramic work surface is more than 100 times that of manganese steel, 20 times that of high chromium cast iron, and several times to several dozen times higher than that of wear resistant rubber. Ceramic metal bonding strength up to 300kg/cm2 can be used up to 500°C.

Production details of the wear resistant alumina ceramic tiles

Install ceramic tile lined chips
The use of equipment made of wear-resistant ceramics, the service life can be increased by more than five times, and the performance-cost ratio can be increased by more than three times.

Wear-resistant ceramic performance characteristics:

  1. Hardness, general hardness is greater than HRA80, the highest can reach 92 or more.
  2. Excellent wear resistance: at least 200 of ordinary carbon steel and 10 times more than high chromium cast iron.
  3. Light weight: The specific gravity of alumina is generally only about 3.6, silicon carbide is about 2.7, and zirconia is about 6.
  4. Good heat resistance: The heat resistance of different wear-resistant ceramics is not the same, but it is used for particle-resistant scouring, and there is no problem in heat resistance.

Why Ceramic Coating?

  • Ceramic coating is used by the OE’s extensively on 2007 & newer exhaust.
  • Ceramic coating is recommended for parts that are exposed to extreme heat.
  • Ceramic coating is used inside of chrome stacks to reduce the outside temperature of the pipe.
  • Ceramic coating will increase the longevity of the chrome stack.
  • Ceramic coating produces more usable power.
  • Ceramic coating protects parts from thermal fatigue.

Suggested Usage of the Ceramic Tile Lined Pipe and fittings

The ceramic alumina pressure has superior performance against abrasion,wich has five times more resistant than the conventional ceramic. If the objective is protection of components and reduced maintenance costs,the correct application of anti-abrasive lining led immediately to track the economy. If the objective is protection of components and reduced maintenance costs,the correct application of anti-abrasive lining led imediately to track the economy.

Ash Pipe & Elbows

  • Chutes
  • Fan Lining
  • Bumer Feed Pipes
  • Cyclone Lining
  • Fan Housings

Add-Mix Transport Lines

  • Coal Conduit Lining
  • Pulverizer Housing Liner
  • Classifer Cone Lining
  • Downcomer Pipe Lining
  • Drag Convey or Lining

Coal Piping Clinker Chutes

  • Coal Handing Chute Lining
  • Coal Mill Pulverizer Cone Lining
  • Cullet Chutes & Hoppers
  • Coal Mill Exhauster Lining
  • Coal Mill Pulverizer Lining

The use of Ceramic tile lined pipe and fittings is ideal in services that are prone to erosive wear, and where standard pipe and fittings would fail within 24 months or less.

Ceramic tile lined wear-resistant multi-pass pipe

Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install.

These ceramic lined fittings include elbows, bend, reducers and T pipes are bonded with the abrasion resistant alumina or ZTA ceramic tiles into the inner wall of the carbon steel pipes/elbows with strong-high-temperature resistant adhesive, thus form a firm abrasion resistant layer.

Ceramic tile lined wear-resistant elbow pipe

This method mainly applied in the pneumatic&hydraulic conveying system and it can be applied in almost all kinks of pipe fittings like coal powder conveying pipes and elbows,dusting,ash, slag removing pipes ,elbows,reducer,T pipe and cross pipe, even laterals, mining slurry conveying pipe fittings and so on. Almost no limitation for the the diameter of the pipe fittings.

A cross section of a steel pipe after 1 year of used
A cross section of a steel pipe after 1 year of used
The perfect choice Resistance to abrasion is superior to all material available on the market

The ceramic alumina pressure has superior performance against abrasion,wich has five times more resistant than the conventional ceramic. If the objective is protection of components and reduced maintenance costs,the correct application of anti-abrasive lining led immediately to track the economy. If the objective is protection of components and reduced maintenance costs,the correct application of anti-abrasive lining led imediately to track the economy.

The ceramic pipe lining of hydraulic and pneumatic conveying transport has efficiency and economy,especially in steel tubes.Where they have great advantages, increasing the time of life.

Metals have good ductility but poor resistance to abrasion – which means that abrasion prevention is required when metal pipes are used in high-temperature fluid catalyst service. On the other hand, ceramics possess great hardness and abrasion resistance, but they are brittle. Metal Ceramic double pipe is a hybrid pipe using metal as an outer pipe and a ceramic material for inner pipe segments, applied together to utilize the two materials’ advantages. Hence excellent wear-resistance and good corrosion resistance of the ceramics and high strength and toughness of metal can be well combined to get a comprehensive advantage of wear-resistance, corrosion-resistance and anti-scaling. They are suitable for applications in heavy wear working conditions.

Ceramics are among the hardest materials available and provide ultimate wear resistance in piping. In high wear applications, ceramic lined pipes have been demonstrated to be cost-effective by increasing service life and reducing maintenance costs. Sunny Steel supply ceramic lined abrasion resistant steel pipes to your custom dimensions and budget. Our ceramic linings are the highest quality materials available to ensure that we provide the most cost-effective solutions for our clients.