Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

Download Abrasion resistant ceramic lined pipes, Bends and elobws specifications & size range

The combination of high rigidity of ceramic and high elasticity of steel gives the pipe unmatchable features as an abrasion resistant, heat resistant and corrosion resistant material for use in the fields of power generation, metallurgy, mining, and chemical industry etc.

Ceramic-lined carbon steel pipe

Ceramic-lined carbon steel pipe

Low carbon steel pipe with ceramic

Low carbon steel pipe with ceramic

The ceramic-lined steel composite pipe

The ceramic lined steel composite pipe

Ceramic Lined Elbows and Bends

Ceramic Lined Elbow

Ceramic Lined reducer pipe

Ceramic Lined reducer pipe

Ceramic Lined Bends

Ceramic Lined Bends

Measurment

+ Sleeve Type Expansion Joints

Ceramic lined

+ Ceramic lined pipe expansion joints

Abrasion Resistance Ceramic Lining Pipe

Cast basalt lined steel pipe

Ceramic Lined Lateral pipe Wye

Lateral pipe Wye

Abrasion resistant Bend & elbow

Abrasion elbow

Usage of Ceramic Lined pipe

The ceramic lined pipe transport has been widely used in the industries of electric power, metallurgy, coal, petroleum, chemical engineering, building materials, mechanism and so on.

Abrasion resistant straight pipe
Abrasion resistant elbow
Properties of the Ceramic-lined Steel Composite Pipes >>
Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS ----Characteristics of SHS self-burning ceramic composite pipe

How better packaging the abrasion resistant pipe

There are probably hundreds of different methods for packing a abrasion resistant pipe and Elbows, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.

Ceramic-Lined Pipe and elbows

Ceramic-lined composite pipe is the use of "SHS- self- propagating high-temperature synthesis of centrifuge technology" made of new composite materials...

Ceramic Tile Lined straight Pipes

Ceramic Tile Lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.

Our packing can meet any needs of the customers.

Self-propagating High-temperature Synthetic process

Self-propagating high temperature synthesis (SHS) is used to describe a process in which the initial reagents (usually powders), when ignited, spontaneously transform into products due to the exothermitic heat of reaction.

Features and Advantages of ceramic lined pipe

Ceramic Liner pipe is a high technology production technology-self-fuel high temperature clutch synthesis method.

1). High Abrasion Resistant:

Vickers hardness of the corundum lining is HV1100 to1500, as high as that of tungsten-cobalt hard alloys, and the abrasion resistance is 20 times as carbon steel pipes. The composite ceramic lined steel elbow was used in a mining plant for about fifty thousands hours. The general service life of common steel elbow is about 700 hours.

2). Corrosion Resistant:

Corundum is a neutral material, and is acid-proof and fouling -free.

3). Heat Resistant:

Ceramic lined composite steel pipe can work under circumstances of -50 to 800 Celsius degree .

4). Lower Weight and Convenient Installation:

The ceramic lined steel pipes are lighter than alloy pipes, cast iron pipes, and cast stone pipes and can be welded or connected through flanges, which reduces the expense of transportation and makes the pipes easier to install.

For the pipes with the same sizes, types and length, the weight of ceramic pipe is about 1/2 of the wearable cast alloy steel pipe's, while the cost has reduced 10%~20% per meter.

The weight of ceramic lined steel pipe is about 1/3 of the cast stone bent pipe's, 1/2 of the cast stone straight pipe's.

Main Properties of Ceramic lined pipe

Item Index
Content of Alumina ≥95%
Density ≥3.5 g/cm3
Rockwell Hardness ≥80 HRA
Impact Strength ≥850 Mpa
Bending Strength ≥290MPa
Breaking Temper ≥4.8MPa m1/2
Coefficient of Linear Thermal Expansion 20W/m.K

Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS -------Self-propagating High-temperature Synthetic process.

Wear-resisting comparative table of ceramic lined pipe

Sand injection test 30% Transfer test of sludge with SiO2
Material Volume diminution
(cm3)
Material Volume diminution
(cm3)
Ceamic lined
Steel pipe
0.0022 Ceamic lined
Steel pipe
3
Ceramic pipe
Al2O397%
0.0025 S45C 25

Specifications & size range of ceramic lined pipe:

Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa.

ceramic lined elbows extension pipe draws Ceramic lined pipe's extension pipe draws
Silicon carbide alloy ceramic wear tube

Silicon carbide is formed in two ways, reaction bonding and sintering. Each forming method greatly affects the end microstructure.

Typical silicon carbide characteristics include:

  • Low density
  • High strength
  • Good high temperature strength (Reaction bonded)
  • Oxidation resistance (Reaction bonded)
Silicon carbide alloy ceramic wear tube

Abrasion resistant pipe types

After Analyses and research, it was thought that the main facts which affect drilling pipe abrasion resistant ring failure were abrasive property of formations, selection of high-abrasive material, and wielding technique.

SHS ceramic lined
SHS are currently being developed the world over for the production of powders and near-net shape components of advanced materials.
Ceramic tile lined pipes
has very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.
Ceramic ring composite pipe
The wear resistant ceramic ring is a special kind of ceramic with Al2O3 as the main raw material and the rare metal oxide as the flux.
Bi Metal Clad pipe
Bi Metal Clad
Bi metal clad pipe with high carbon content, impact resistance, low thermal expansion, pressure, high temperature, mature, complete specifications
Rare earth metal pipe
Rare earth alloy wear-resistant high chromium cast iron pipe under the same conditions as compared with the high manganese steel materials...
Silicon carbide alloy ceramic wear tube
Silicon carbide alloy tube
Silicon carbide is formed in two ways, reaction bonding and sintering. Each forming method greatly affects the end microstructure.
Properties of the Ceramic-lined Steel Composite Pipes >>
Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS ----Characteristics of SHS self-burning ceramic composite pipe

Standard and identification of Abrasion resistant pipe

Abrasive Applications

One-hundred-twenty-nine-million tons of coal ash—a byproduct of the coal burning process—is produced every year.

Classification and designation of wear-resistant pipes for power industry

Most power plants transport the coal ash in liquid form to large surface impoundments or in solid form at landfills near the facility through long lengths of steel piping, which can range in length from several thousand feet to miles.

Application of Abrasion resistant pipe

Abrasion resistant pipe applied in coal-fired power plant ash and slag discharge tube, powder, powder tube, desulfurization pipeline,in addition also widely used in the following industries:

Q&A

Because the outer surface behaves like mild steel, the product can be cut and welded with proper procedure in the field, configured into a variety of fittings, and can accept the standard end options of flanges, weld rings and couplings.

Warranty

We are Quality Department tests and ensures all of our products are 100% inspected unreported. To an offer we customers additional corps of mind, all our products carry a 24-month warranty against defects or faulty workmanship.We fluid-flow products such as pipe and fittings, chokes, orifice plates, etc, carry a warranty against, erosion, defects, and/or faulty workmanship.

The warranty is determined to each creator and the maximum duration maximally in service. Should any of the RS fail within the warranty period, We'll replace or repair the defective product (s) at No. end user. Please contact the Sunny steel for details on the How to obtain a warranty for our products.

Inspections

As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.



SUNNY STEEL

Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.

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