Ceramic sleeve lined Pipe

Ceramic sleeve lined Pipe

The ceramic tube or ceramic sleeve sintered as a whole part, and then assemble it into the steel pipe with our high-strength-temperature-resistant epoxy adhesive.

Ceramic lined inner details
Alumina ceramic sleeve lined straight pipe

Ceramic lined inner details
Alumina ceramic sleeve lined pipe bend

Alumina ceramic sleeve lined pipe elbow
Alumina ceramic sleeve lined pipe elbow

The ceramic sleeve lined pipe has a smooth inner wall, excellent tightness as well as good wear and chemical resistance ability.

Alumina ceramic sleeve lined pipe with flange
Alumina ceramic sleeve lined pipe with flange

Ceramic sleeve lined pipe with flange
Ceramic sleeve lined pipe with flange

Ceramic sleeve lined reducer
Ceramic sleeve lined reducer

Alumina ceramic sleeves lined pipe
Alumina ceramic sleeves lined pipe

Alumina ceramic sleeves lined pipe bend
Alumina ceramic sleeves lined pipe bend

Alumina ceramic sleeve lined pipe export to australia
Alumina ceramic sleeve lined pipe export to australia

Ash transportation pip bend ceramic lined
Ash transportation pip bend ceramic lined

Ceramic sleeve lined tee
Ceramic sleeve lined tee

95% alumina ceramic sleeve lined pipes, elbows and T pipes have been largely applied in lithium battery material conveying system in recently years.

Wear abrasion stainless ceramic pipe tee
Wear abrasion stainless ceramic pipe tee

Wear abrasion stainless ceramic pipes with below advantages:

  1. Better purity for inside and outside pipe materials;
  2. More abrasive;
  3. Higher corrosion resistance;
  4. Stronger impacting resistance;
  5. Better high temperature resistance
  6. Smaller flatness of inside pipe(ceramic flatness≤0.5mm)

In addition, the flatness of ceramic casing is also an important factor affecting the size of lithium battery materials.We did a lot of analysis and improved our manufacturing techniques to solve both of these problems.Now it can help lithium battery delivery systems better solve these problems, with better material purity, longer service life and better economic benefits.

For the convenience of customers, are to provide a more specific process is as follows:
  1. Removing rust and decontamination process of outer-layer steel pipe;
  2. Must be in strict accordance with the prescribed ratio, the binder a\b accurate measurement, with how many, must be stirred evenly, full stir-mixing must not be less than 4 times, such as adding a mixture of the embedded feed should be mixed with the binder and then add the mixture to stir up not less than 3 times;
  3. The binder is applied evenly on the inner wall of the steel tube to ensure the thickness is not less than 0.5mm thickness. Then apply the binder on the outer surface of the ceramic ring to ensure the thickness between the 0.5mm-1mm. Also in the ceramic ring side (with the ceramic ring contact with the corresponding surface) Daub 0.5mm Adhesive, to ensure that after the installation of the ring and the seal between the ring;
  4. After the installation of the ceramic ring in place, it is necessary to repair the gap between the assembled ceramic rings and mend the joints to ensure the sealing between the ring and the ring;
  5. According to the NPT standard, we process the two pipe ends of male and female thread processing. The end of the pipe processing, and processing 1x45° groove, to prevent on-site installation in the process of cutting the hands of construction workers, do a good job of safety protection measures, thread processing, need to brush oil to protect the thread;
  6. After installing the ceramic ring, check the internal surface of the ceramic ring of the formation, finishing in place, cannot move the position of the pipe, because the binder is not dry, vibration is easily caused by the displacement of ceramic rings, affect the use of the effect of cold weather in winter, binder drying time is longer, need to ensure more than 48 hours.
Relevant technical introduction of wear-resistant ceramic ring

The wear resistant ceramic ring is a special kind of ceramic with Al2O3 as the main raw material and the rare metal oxide as the flux, which is melted by high temperature at 1700 oC.

Ceramic lined inner details

Ceramic lined inner details

Ceramic lined inner details

99.7% Alumina ceramic tube/high frequency ceramic is our main product. We are making High quality alumina furnace tubes.

99.7% alumina is the main material, 85% and 95% alumina tubes also available.

Features:
  1. The wear-resistant ceramic ring has the characteristics of smooth interior wall and super wear resistance. Widely used in chemical, fine powder conveying pipelines and other industries, with high wear-resistant and anti-corrosion functions.
  2. In accordance with the traditional process, the production of wear-resistant ceramic ring is mainly the use of hot-pressing casting or grouting molding. Adopting isostatic pressing forming technology, the ceramic ring with isostatic pressing is better in compactness and more accurate in ceramic size.
  3. At present, our ceramic ring lining pipeline in the silicone industry, chemical industry, fine powder conveying industry has been widely used.
Technical index of binder:
Item Data Characteristics of binder
Density (g/cm3) 1.32
We use the Australian Megapoxy high strength structural adhesive, this structural glue is modified epoxy resin polymer, anti-aging ability, and wear-resistant ceramic bonding to form a strong and cushion of the anti-wear layer, cured water, anti-corrosion performance is excellent, toughness, displacement-resistant effect is remarkable.
Megapoxy binder
Compressive strength (MPa) 40
Shear Strength MPa 26
Impact toughness Kj/m2 10
Hardness HB 9.5
Elastic Modulus GPa 2.2
Expansion coefficient 10-6/℃ 20.1
Softening temperature℃ 263
Coking temperature℃ 335
Acid resistance(24H) Stability Test solution : 15%H2SO4
Alkali resistance(24H) Stability Test solution: NaOH
Technical index of wear-resistant ceramic ring:
Item Data Note
Al2O3 (%) ≥95%  
Density (g/cm3) ≥3.65g/cm3  
Strength (MPa) 1030  
Flexural strength (MPa) 212  
Impact toughness (Kj/m2) 10.2  
Hardness (HRV) ≥85Mpa  
Elastic modulus (GPa) 304  
Expansion coefficient (10-6/℃) 6.6  
Acid resistance(24H) Stability Test solution :
15%H2SO4
Alkali resistance(24H) Stability Test solution:
NaOH
Suggested Usage of the Ceramic Tile Lined Pipe:
Ash Pipe & Elbows Add-Mix Transport Lines Coal Piping Clinker Chutes
Chutes Coal Conduit Lining Coal Handing Chute Lining
Fan Lining Pulverizer Housing Liner Coal Mill Pulverizer Cone Lining
Bumer Feed Pipes Classifer Cone Lining Cullet Chutes & Hoppers
Cyclone Lining Downcomer Pipe Lining Coal Mill Exhauster Lining
Fan Housings Drag Convey or Lining Coal Mill Pulverizer Lining

White 92% high ceramic alumina lined wear resistant bend pipe is made through self-propagating high-temperature synthesis (SHS) technique. The pipe consists of three layers: smooth ceramic lining (compact corundum), ceramic and metal transition layer and the outer steel pipe. The combination of high rigidity of ceramic and high elasticity of steel gives the pipe unmatchable features as an abrasion resistant, heat resistant and corrosion resistant material for use in the fields of power generation, metallurgy, mining, and chemical industry etc.. It has many advantages over steel pipes, cast stone pipes, and steel-plastic compound pipes.

Wear-resistant ceramic ring weld
Wear-resistant ceramic ring data

High alumina ceramic linings are curved, piping and elbows are reliable, maintain close manufacturing tolerances, and are ready to install, thus facilitating quick replacement and free operation for long lasting trouble. Ceramic liner equipment, including ceramic wire tube, ceramic liner elbow, ceramic liner cone, ceramic turret, ceramic-lined hydrocyclone, ceramic liner, ceramic lined valves to help users obtain the maximum efficiency of the equipment.

Standard and identification of Abrasion resistant pipe

Abrasive Applications

One-hundred-twenty-nine-million tons of coal ash—a byproduct of the coal burning process—is produced every year.

Classification and designation of wear-resistant pipes for power industry

Most power plants transport the coal ash in liquid form to large surface impoundments or in solid form at landfills near the facility through long lengths of steel piping, which can range in length from several thousand feet to miles.

Application of Abrasion resistant pipe

Abrasion resistant pipe applied in coal-fired power plant ash and slag discharge tube, powder, powder tube, desulfurization pipeline,in addition also widely used in the following industries:

Q&A

Because the outer surface behaves like mild steel, the product can be cut and welded with proper procedure in the field, configured into a variety of fittings, and can accept the standard end options of flanges, weld rings and couplings.

Warranty

We are Quality Department tests and ensures all of our products are 100% inspected unreported. To an offer we customers additional corps of mind, all our products carry a 24-month warranty against defects or faulty workmanship.We fluid-flow products such as pipe and fittings, chokes, orifice plates, etc, carry a warranty against, erosion, defects, and/or faulty workmanship.

The warranty is determined to each creator and the maximum duration maximally in service. Should any of the RS fail within the warranty period, We'll replace or repair the defective product (s) at No. end user. Please contact the Sunny steel for details on the How to obtain a warranty for our products.

Inspections

As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.



SUNNY STEEL

Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.

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