Alloy Steel Flanges

High Temperature High Pressure Forged Flanges

Alloy steel flanges are chromium‑molybdenum forged components, designed for extreme high temperature and high pressure industrial piping systems.

What are Alloy Steel Flanges?

Alloy steel flanges are high‑performance forged fittings manufactured from chromium‑molybdenum (Cr‑Mo) steel. By adding alloying elements such as chromium, molybdenum and vanadium, they achieve outstanding mechanical strength, excellent resistance to oxidation and creep at elevated temperatures.

Our alloy steel flanges comply with ASTM A182 and global standards, covering grades from low‑alloy F1 to high‑alloy F91. They are the first choice for critical high‑temperature, high‑pressure pipelines in power, refining and petrochemical industries.

Alloy Steel Flanges | High Temperature High Pressure Forged Flanges

Main Alloy Steel Grades

Each grade is formulated for specific temperature, pressure and corrosion environments:

Grade Composition Max Temp Typical Application
ASTM A182 F1 Low‑alloy Cr‑Mo 450°C Moderate high‑pressure steam
ASTM A182 F5 5Cr‑0.5Mo 550°C Refinery, high‑sulfur crude, H₂ service
ASTM A182 F11 1.25Cr‑0.5Mo 550°C Power plant auxiliary steam, heaters
ASTM A182 F22 2.25Cr‑1Mo 600°C Main steam, high‑temperature hydrogen
ASTM A182 F91 9Cr‑1Mo‑V‑Nb 650°C Ultra‑supercritical power plants

Alloy steel flanges are a type of flange made from a combination of metals that are known for their strength, durability, and resistance to corrosion. They are commonly used in high-pressure and high-temperature applications, such as in the oil and gas, chemical, and petrochemical industries.

These flanges show excellent corrosion and oxidation resistance. They are widely used in water lines, oil, and gas, chemical plants, food production systems, etc.

Offered range is stringently tested on various parameters of quality for ensuring flawlessness and defect free. These products are widely used in various industries and widely appreciated by clients for owning unmatchable characteristics. Offered range supplied in quality assured packaging material.

Alloy steel flanges are a crucial component in industrial piping systems, offering enhanced mechanical properties and resistance to various types of stress compared to carbon steel flanges. These flanges are used in applications that demand high strength, toughness, and corrosion resistance, particularly under extreme conditions such as high pressure and high temperature.

Key Features of Alloy Steel Flanges

Common Applications

Alloy steel flanges are widely used across various industries due to their adaptability and reliability. Common applications include:

Advantages Over Carbon Steel Flanges

Maintenance Considerations

While alloy steel flanges are highly durable, regular inspections and maintenance are essential to ensure their continued performance. This includes checking for signs of corrosion, wear, and ensuring that all connections are secure.

Conclusion

Alloy steel flanges are a critical component in many industrial systems, offering unmatched strength, durability, and resistance to harsh conditions. Their versatility and reliability make them the preferred choice for demanding applications across various industries.

Alloy Steel Flanges, Alloy flanges Finished

Natural, Nickel Plated, Electro Polished Plated or any coating as per customer specification.
Any kind of special die casting sand gravity die lost wax shell moulding castings and cast parts casting produced to user specifications. We can be more competitive than Chinese castings and cast parts made in China Taiwan Asia Korea as traditional Indian expertise in Brass castings and Brass casting is superior and Indian alloy Steel foundry / foundries are more competitive than other S.S. alloy Steel foundries.

Custom Alloy Steel Flanges, Alloy flanges

Alloy Steel Flanges, Alloy flanges are corrosion resistant and have a wide variety of uses. We carry a variety of threaded flanges, weld neck flanges and slip- on flanges and, of course, we can can custom build steel flanges to your specifications.

Our manufacturing arena is well known in the market that comprises of various flanges one of which is Alloy Steel flanges. They are available in variety such as weld neck, Deck flange, lap joint etc. They are made of steel and other metals thereby forming an alloy. These flanges have undergone stringent quality check and have been certified by national authorities.

The ANSI B16.5 Alloy Steel Slip On Flange can be slid on any pipe and welded in exact positions. They are the most popular and cost-effective flanges in the market. The High Alloy Steel Slip on Flange is made up of high qualities of alloyed material. These flanges contain at least 12% of chromium and are known for their hardenability. Low Alloy Steel Weld Neck Flange is designed with good mechanical properties. These flanges have a protruding hub, which provides support to pipes in high-pressure applications. The 4130 Chromoly Threaded Flange is used as companion flanges in piping systems. Our experienced workers make use of the latest technology and best raw materials whilst producing the ASME SA 182 AS Pipe Flange and our other products.

The Chromoly 4130 Reducing Flange is used to combine pipes of different shapes and sizes. They are designed with a bore having a specified diameter. Alloy Steel Socket Weld Flanges are used in higher-pressure systems having small pipes. They are fitted after applying a fillet weld. The Chrome AS Blind Flange is designed with a boring center. They are used in sealing the nozzles or openings in piping systems. They can be welded permanently or bolted as per requirement. The Alloy Steel Blind Flanges along with, our other products can be easily customized as per your needs in different shapes and sizes. Contact us to know more.

Connections Types for Alloy Steel Flanges

Alloy steel flanges also ranged with slip on flange, weld neck flange, blind flange, socket weld flange and threaded pipe flange.

Standard
Pipe Flange Standards mainly include three systems in the world, ANSI/ASME flange system(American), DIN flange system(European system), JIS flange system, other system made according to this three systems, like GB flange standard, which mainly made according to ANSI/ASME and DIN flange standard, Duwa Piping supplies those flanges with top quality and soonest delivery time.

  • ASME B16.1 – Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125, and 250

  • ASME B16.5 – Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24 Metric/Inch Standard

  • ASME B16.20 – Ring Joint Gaskets and Grooves for Steel Pipe Flanges

  • ASME B16.21 – Nonmetallic Flat Gaskets for Pipe Flanges

  • ASME B16.24 – Cast Copper Alloy Pipe Flanges and Flanged Fittings: Classes 150, 300, 600, 900, 1500, and 2500

  • ASME B16.34 – Large Diameter Steel Flanges (NPS 26 through NPS 60)

  • ASME B16.36 – Orifice Flanges

  • ASME B16.42 – Ductile Iron Pipe Flanges and Flanged Fittings: Classes 150 and 300

  • ASME B16.47 – Large Diameter Steel Flanges (NPS 26 Through NPS 60)


  • ASTM A105 – Specification for Carbon Steel Forgings for Piping Applications

  • ASTM A182 – Specification for Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High Temperature Service

  • ASTM A193 – Specification for Alloy Steel and Stainless Steel Bolting Materials for High Temperature Service

  • ASTM A194 – Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure and High Temperature Service

  • ASTM A694 – Specification for Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service

  • ASTM A707 – Specification for Flanges, Forged, Carbon and Allow Steel for Low Temperature Service


  • AWWA C115 – Standard for Flanged Ductile Iron Pipe with Ductile-Iron or Gray-Iron Threaded Flanges


  • ISO 5251 – Stainless steel butt-welding fittings


  • MSS SP-6 – Standard Finishes for Contact Faces Pipe Flanges and Connecting End Flanges of Valves and Fittings

  • MSS SP-9 – Spot Facing for Bronze, Iron and Steel Flanges

  • MSS SP-25 – Standard Marking Systems for Valves, Fittings, Flanges, and Unions

  • MSS SP-44 – Steel Pipeline Flanges

  • MSS SP-53 – Quality Standards for Steel Castings and Forgings for Valves, Flanges and Fittings and Other Piping Components – Magnetic Particle

  • MSS SP-54 – Quality Standards for Steel Castings and for Valves, Flanges and Fittings and Other Piping Components – Radiographic

  • MSS SP-55 – Quality Standards for Steel Castings and for Valves, Flanges and Fittings and Other Piping Components – Visual

  • MSS SP-75 – High Test Wrought Butt Welding Fittings

  • MSS SP-106 – Cast Copper Alloy Flanges and Flanged Fittings Class 125,150, and 300

  • ASME B16.5 and ASME B16.47 cover pipe flanges up to NPS 60 (B16.5 from 1/2″ to 24″ and B16.47 from 26″ to 60″). ANSI

  • B16.47 covers two series of flanges, Series A is equal to MSS SP-44-44, and Series B is equal to API 605 (API 605 has been canclled).

Frequently Asked Questions
Alloy steel flanges are forged pipe connectors made from Cr‑Mo (chromium‑molybdenum) steel. They provide excellent high‑temperature strength, creep resistance and oxidation resistance.
Main grades: ASTM A182 F1, F5, F9, F11, F12, F22, F91; also 15CrMo, 12Cr1MoV, Cr5Mo, P22, P91.
Power plants, oil refineries, petrochemical, boiler, heat exchanger, high‑pressure steam and hydrogen service lines.
From -20°C up to 650°C; F91 can be used continuously at up to 600°C for ultra‑high‑temperature steam.
ASTM A182, ASME B16.5, ASME B16.47, EN 1092‑1, DIN 2501, GB/T 9112.
ANSI Class 150–2500, PN16–PN250, for high‑pressure and critical service.
Welding neck (WN), slip on (SO), socket weld (SW), blind, lap joint, threaded and orifice flanges.
F11 (1.25Cr‑0.5Mo) for moderate high temp; F22 (2.25Cr‑1Mo) has better creep resistance for refinery and power main steam lines.
Alloy steel flanges are **100% closed‑die forged** for superior density, toughness and high‑pressure performance.
Yes, EN 10204 3.1 / 3.2 MTC, including chemical analysis, mechanical properties and heat treatment records.

Delivery

Steel flanges must be packed with seaworthy packing method then delivery to customers, usually the packing way include wooden box, wooden pallet, iron & steel cage, iron & steel pallet etc.

Flange Marking

Flange Marking

Flange markings are governed by ANSI ASME codes. Flange marking includes;

  • Manufacturer logo
  • ASTM material code
  • Material Grade
  • Service rating (Pressure-temperature Class))
  • Size
  • Thickness (Schedule)
  • Heat No
  • Special marking if any QT (Quenched and tempered) or W (Repair by welding)

PMI-raw material inspection

Flange raw material PMI
Flange raw material PMI
Flange raw material PMI

Size inspection

ASME B16.5 and B16.47 standards cover permissible tolerances for inspection.

Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection

Packing

Because of the normal wooden boxes or wooden pallets have to do fumigation treatment, we usually use plywood pallet or plywood case or box to pack steel flanges without fumigation treatment.

Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection
Hot Products

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

The White Glove Service You Deserve

When you partner with Sunny Steel, you can stop worrying about meeting deadlines thanks to our responsive and timely service. You'll also say goodbye to unnecessary shopping around. Instead, you'll get white glove service from an expert who understands your needs and can get you the materials you need quickly.

application

Materials delivered on-time and at a fair price

application

No delays in production or manufacturing process

application

Meet engineering specifications to ensure top quality

application

World-class customer service ready to help