Advantages And Limitations Of Using Ceramic Lined Pipes

Ceramic lined pipess are required for pipes used to transport fluidized coal (from crushing plants to boilers).

Ceramic lined pipes are more wear resistant than most other materials such as steel, stainless steel, rubber linings. Each material has some, but in the long run, they balance out.

Here’s some general thoughts:

  1. All pipe is to be made of a long hole surrounded by metal or plastic centred around the hole.
  2. All pipe is to be hollow throughout the entire length – do not use holes of different length to the pipe.
  3. The ID (Inside Diameter) of all pipe must not exceed the OD (Outside Diameter) – otherwise the hole will be on the outside.
  4. All pipe is to be supplied with nothing in the hole, so that water, steam or other stuff can be put inside at a later date.
  5. All pipe should be supplied without rust; this can be more readily applied at the job site. NOTE: Some vendors are now able to supply pre-rusted pipes. If available in your area, this product is recommended, as it will save a great deal of time at the job site.
  6. All pipe over 500ft (150m) in length should have the words “LONG PIPE” clearly painted on each side and end, so that the contractor knows it’s a long pipe.
  7. Pipe over 2 miles (3.2km) in length must also have the words “LONG PIPE” painted in the middle, so the contractor will not have to walk the entire length of the pipe to determine whether or not it is a long pipe or a short pipe.
  8. All pipe over 6ft (1.83m) in diameter must have the words “LARGE PIPE” painted on it, so the contractor will not mistake it for small pipe.
  9. Flanges must be used on all pipe. Flanges must have holes for bolts, quite separate from the big hole in the middle.
  10. When ordering 90 or 30 degree elbows, be sure to specify left-hand or righ-hand, otherwise you will end up going the wrong way.
  11. Be sure to specify to your vendor whether you want level, uphill or downhill pipe. If you use downhill pipes for going uphill, the water will flow the wrong way.
  12. All couplings should have either right-hand or left-hand threads, but do not mix the threads otherwise, as the coupling is being screwed on one pipe, it is being unscrewed fron the other.
  13. All pipes shorter than 1/8in (3mm) are very uneconomical in use, requiring many joints. They are genreally known as washers.
  14. Joints in pipes for piping water must be water-tight. Those in pipes for compressed air, however, need only be air-tight.
  15. Lengths of pipes may be welded or soldered together. This method is not recommended for concrete or earthenware pipes.
  16. Other commodities are often confused with pipes. These include: conduit, tube, tunnel and drain. Use only genuine pipes.

Use only genuine pipes.

Ceramic linings out last standard piping 4 to 1, In straight runs even better. I would suggest contacting one of the transport equipment suppliers in your area and discuss with them your options.

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

Ni-Hard Wearback Pipes Ni-Hard Wearback Pipes
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