Steel Pipe Fittings

Carbon & Alloy Elbow Tee Reducer Cap Flange ASME B16.9 GB/T12459

Factory supply seamless carbon & alloy pipe fittings, custom wall thickness & radius, heat treatment, 100% UT/MT/PT NDT, complete MTC certification for thermal power, chemical and overseas EPC pipeline projects.

Butt weld pipe fittings

Butt weld pipe fittings allow for changing the direction of flow, reducing pipe sizes and attaching auxiliary equipment.

A common example using welded pipe fitting is a pipe reduced by concentric reducer, welded to a weld neck flange and connected to an equipment.

Pipe flanges

Pipe flanges are basically plates or rings used to connect pipes, valves and other piping equipment to form a piping system.

A flange standard lays down the dimensions, surface finish, facing type, marking, material and technical specifications for flanges.

Expansion joints

Expansion joints are installed in a piping system to absorb vibration and shock.

Expansion joint comes in two forms either restrained or unrestrained styles and although the bellows membrane incorporated in both styles look similar it is of great importance to recognize that they are used for entirely different applications.

Fitting usage

Usage

Fittings are components that are used to connect, join, or adapt different parts of a system, such as pipes, tubes, or hoses. They serve multiple purposes, including:

Fitting Connection

Fittings are used to connect sections of pipes, tubes, or hoses, ensuring a secure and leak-free joint.

Flanged

Flanged

Butt welded

Butt welded


Directional Changes:

They allow for changes in the direction of fluid or gas flow within a system, such as elbows or bends.


Size Adaptation:

Fittings can adapt pipes or tubes of different sizes, ensuring compatibility.


Branching:

They enable branching or splitting of fluid or gas flow into multiple directions, like tees or crosses.


Valve and Control:

Some fittings incorporate valves or controls to regulate or stop the flow as needed.


Pressure Control:

Fittings may include pressure-relief valves or regulators to control fluid or gas pressure.


System Maintenance:

Fittings with inspection ports or couplings facilitate system maintenance and testing.


Connection to Equipment:

Fittings allow pipes or hoses to connect to various equipment or appliances.

The choice of fittings depends on the specific requirements of the system, including factors like the type of fluid or gas, pressure, temperature, and the layout of the piping or tubing system. Different industries, such as plumbing, HVAC (Heating, Ventilation, and Air Conditioning), manufacturing, and construction, rely on fittings to ensure the proper functioning of their systems.

Stainless Steel Pipe Fittings - American Stainless & Supply

They are designed to provide a secure and leak-free connection while withstanding corrosive environments and high temperatures.

Stainless pipe fittings
Stainless pipe fittings
Fitting Connection

General standard of fittings

Steel pipe fittings are hot-forged seamless connection components used to change pipeline direction, branch flow, adjust diameter and seal pipe ends, widely matched with seamless steel pipes for power, chemical, heating and oil & gas transmission systems. All seamless fittings adopt integral hot forming process without welding seam inside, ensuring high safety under long-term high temperature and high pressure working cycles.

We produce full series carbon & alloy pipe fittings compliant with international ASME and Chinese GB national standards, supporting matching ASTM A335 boiler alloy pipe, GB 20#/15CrMoG boiler tube. Custom bend radius, wall thickness, heat treatment and anti-corrosion surface treatment are available for domestic bidding and overseas EPC pipeline projects.

Pipe fitting is work that involves the installation or repair of pipes or tubes.

Main Types Of Seamless Pipe Fittings

Fitting Name Main Specifications Pipeline Function
Seamless Elbow 45° / 90° / 180°, Short Radius SR / Long Radius LR Change fluid flow direction in pipeline
Equal / Reducing Tee Straight tee, lateral reducing tee Branch pipeline for medium shunting
Concentric / Eccentric Reducer Concentric straight, eccentric anti-cavitation Adjust pipeline inner diameter size
Pipe Cap / End Cap Hemispherical, elliptical flat cap Seal pipeline terminal end
Stub End (Lap Joint) Standard wall thickness for loose flange matching Support lap joint flange connection
Forged WN/SO/BL Flange Class150~2500, PN10~PN160 Detachable pipeline joint connection

Global Executive Standards For Pipe Fittings

Standard System Standard Code Scope
American ASME ASME B16.9 Factory made seamless butt-welding fittings
ASTM Material Standard ASTM A234 WPB / WP11 / WP22 Carbon & alloy fitting material specification
Chinese GB National GB/T 12459 Hot formed seamless butt welding pipe fittings
Chinese Boiler Special GB/T 13401 Large diameter welded fittings (supplied separately)
Flange Standard ASME B16.5 / GB/T9113 Forged steel pipe flanges and gaskets

Main Carbon & Alloy Grades Chemical Composition (Mass %)

Grade C Max Mn Si Cr Mo P Max S Max
20# / A234 WPB Carbon 0.30 0.30~1.06 0.10 Min - - 0.035 0.035
16Mn / Q345 0.20 1.20~1.60 0.20~0.55 - - 0.030 0.030
WP11 / 15CrMo 0.15 0.30~0.60 0.50 Max 1.00~1.50 0.44~0.65 0.030 0.030
WP22 / 12Cr2Mo1 0.15 0.30~0.60 0.50 Max 2.00~2.50 0.90~1.10 0.030 0.030
15CrMoG Boiler Alloy 0.18 0.40~0.70 0.17~0.37 0.80~1.10 0.44~0.65 0.030 0.030

WPB / 20# for medium temperature general pipeline; WP11/WP22 Cr-Mo alloy for power station high-temperature boiler superheater & reheater pipeline system.

Dimensional Production Range & Standard Heat Treatment

Size Scope

  • Nominal Diameter DN15 ~ DN1200 seamless hot formed fittings
  • Wall thickness: Sch20, Sch40, Sch80, Sch160, XXS extra heavy wall
  • Bend radius: LR 1.5D standard, SR 1D short radius custom
  • End form: Bevel end for butt welding, plain end, threaded end

Mandatory Heat Treatment Process

  • Carbon steel (WPB / 20#): Normalizing 860~920℃ air cooling
  • Cr-Mo alloy (WP11/WP22): Full annealing / tempering heat treatment
  • Stress relief heat treatment after hot forming to eliminate forging residual stress
  • Alloy fittings require post-heat treatment hardness inspection

Wide Application Fields Of Seamless Pipe Fittings

  • • Thermal power plant boiler superheater, reheater, header high-pressure alloy pipeline matching fittings
  • • Petrochemical refinery, fertilizer plant high-temperature & high-pressure reaction pipeline system
  • • Municipal heating, steam transmission, natural gas medium transport pipeline project
  • • Overseas Chinese-funded EPC power station, chemical plant, oil & gas pipeline construction
  • • Pressure vessel, industrial refrigeration, mining heavy medium delivery pipeline

Custom Machining & Anti-Corrosion Surface Treatment

  • Precision end bevel machining per ASME B16.25 welding standard
  • Custom wall thickness, special radius non-standard drawing production
  • Surface treatment: Anti-rust oil, black varnish, sand blasting, hot dip galvanizing
  • Laser marking standard code, grade, heat batch number, sch wall thickness mark
  • Small batch non-standard drawing prototype custom production support

Mandatory Pre-Delivery Full Inspection Items

Chemical & Mechanical Test

  • PMI spectral chemical composition grade verification
  • Tensile, yield, elongation, hardness mechanical performance test
  • Cold bending impact test for low-temperature pipeline fittings

NDT Non-Destructive Testing (100% Mandatory)

  • UT Ultrasonic testing for internal forging crack defect
  • MT Magnetic particle testing for surface linear crack
  • PT Penetrant testing for fine surface micro defects
  • Full dimension measurement OD, wall thickness, bend radius, end bevel size

EN 10204 3.1 / 3.2 official MTC test certificate issued for each batch, fully meet domestic bidding and international third-party supervision audit requirements.

Core Advantages Of Our Seamless Pipe Fittings

  • • Integral hot seamless forming without internal welding seam, high safety under high temperature & high pressure long cycle operation
  • Complete carbon & Cr-Mo alloy grade series, matching GB / ASME standard seamless pipes one-to-one
  • Full professional heat treatment production line, stable mechanical performance of alloy high-temperature fittings
  • 100% UT+MT+PT triple non-destructive testing per ASME & GB mandatory rules, zero hidden crack defects
  • Support non-standard drawing custom production, one-stop matching pipe + fitting full pipeline supply for EPC contractors

Export Standard Sea-Worthy Packaging & Logistics Terms

Small size fittings packed in wooden crates with anti-collision foam filling; large diameter fittings bundled with steel straps, plastic protective caps installed on welding bevel ends to prevent scratch damage. All fittings coated with anti-rust oil inside and outside for long-distance ocean transportation.

Each bundle / crate attached label with standard code, material grade, DN size, wall thickness sch and heat batch number. Support wooden pallet or full container loading, EXW / FOB / CIF / DAP international trade settlement terms for global pipeline engineering importers.

Frequently Asked Questions
Hot formed seamless elbow, tee, reducer, cap, flange for pipeline direction change, shunting, diameter adjustment and end sealing, matched with seamless pipes for power, petrochemical and heating high pressure pipeline systems.
International ASME B16.9, ASTM A234 WP material standard; Chinese national GB/T12459 hot formed seamless fitting standard.
Carbon steel: 20#, WPB, Q345; Cr-Mo high temperature alloy: WP11, WP22, 15CrMoG for boiler high-temperature pipelines.
100% UT ultrasonic, MT magnetic particle, PT penetrant triple NDT inspection required by ASME and GB acceptance rules.
Yes, carbon steel normalizing, alloy fittings annealing & tempering to eliminate forging residual stress and stabilize mechanical performance.
Anti-rust oil, black paint, sand blasting, hot dip galvanizing, customized per customer export drawing requirements.
Complete EN 10204 3.1/3.2 MTC report including PMI chemical, tensile hardness mechanical test, full UT/MT/PT NDT records.
Yes, we support custom production according to customer engineering drawings for special size seamless pipe fittings.

Delivery

Inspection

Visual Inspection is conducted on fittings to check any surface imperfections. Both fittings body and weld are checked for any visible surface imperfections such as dents, die marks, porosity, undercuts, etc. Acceptance as per applicable standard.

ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers

Packing

For packing of carbon steel flanges with painting,we would use the bubble wrap to protect the painting.For flanges without painting or oiled with long-term shipment,we would suggest client to use the anti-tarnish paper and plastic bag to prevent the rust.

Hot Products

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

The White Glove Service You Deserve

When you partner with Sunny Steel, you can stop worrying about meeting deadlines thanks to our responsive and timely service. You'll also say goodbye to unnecessary shopping around. Instead, you'll get white glove service from an expert who understands your needs and can get you the materials you need quickly.

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Materials delivered on-time and at a fair price

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No delays in production or manufacturing process

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Meet engineering specifications to ensure top quality

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World-class customer service ready to help