Abrasion Resistant Pipe

Wear Resistant Steel Pipe for Mining & Power Plant

Abrasion resistant pipe is designed to withstand extreme wear and corrosion, replacing traditional steel pipes and greatly extending the service life of pipeline systems.

Ceramic lined pipe

Ceramic lined pipe is a type of pipe that is lined with ceramic to protect the inner surface of the pipe against wear and corrosion.

Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS -------Self-propagating High-temperature Synthetic process.

Cast basalt

Cast basalt have an excellent performance of high abrasive and high corrosion resistance.

Cast basalt is a kind of silicate crystalline material after producing and processing, it made of natural rock (basalt, diabase and other basite) or some industrial waste as the main raw materials, by melting, casting, crystallization, annealing and other processes.

Ceramic Tile Lined Pipes

Ceramic tile lined pipe and Bend are cast with mold vanishing vacuum suction casting cladding process.

Ceramic tile lined pipe using ceramic-metal composite production technology principle, with Al2O3 as raw material.

Rare Earth Alloy Pipe

Rare earth alloy wear-resistant pipe has the characteristics of fast velocity and high flow rate.

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

Ceramic Sleeve Lined Pipe

The ceramic sleeves lined pipe as a whole part, and then assemble it into the steel pipe with our high-strength-temperature-resistant epoxy adhesive.

95% alumina ceramic sleeve lined pipes, elbows and T pipes have been largely applied in lithium battery material conveying system in recently years.

Principle of a wear protected pipe elbow

Wear-resistant piping systems

Hydraulic and pneumatic pipelines and flexible hoses often have to withstand extremely harsh conditions.

Conveying abrasive materials such as ash, sand or sinter dust puts pipes under severe stress. Even thick-walled steel or cast iron pipes often show significant signs of wear in a very short time. Wear is particularly severe in pipe bends, where the flow is highly turbulent.

To ensure a long service life and high pumping capacity, it is essential that the pipes, bends and hoses are lined with wear-resistant materials.

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

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Half Pipe Sleeve

A half pipe sleeve is a piping device, which is placed on a pipe to protect it against the aliments.

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Fixing clamp / Snap rings

Snap rings for tubes erosion shields

Snap rings are used in conjunction with boiler tubes erosion shields, which is a clip that easily installs boiler tubes erosion shields to the tube.

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Stainless Boiler Tube Shields

A stainless boiler tube shield is a piping device, which is placed on a pipe to protect it against the aliments.

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Most Common Types of Wear

Apart from these different wear classifications, there are types of wear that are the most common, they include:

Abrasive Wear

Occurs when hard, coarse materials—such as sand, coal, soil, or minerals—slide across a metal surface. Common in mining, cement, and bulk material handling equipment.

Metal-to-Metal Wear

Happens when two metallic surfaces slide under pressure. Frictional heat creates microwelding, causing surface material to tear and transfer during movement.

Corrosive Wear

Caused by electrochemical or chemical reactions between metal surfaces and the environment. Damage accelerates when corrosion combines with mechanical wear.

Impact Wear

Results from repeated high-force collisions between surfaces. Typical in crushers, hammers, and chutes where dynamic contact causes fatigue and cracking.

Application

Why use abrasion resistant pipe ?

Abrasion is a common phenomenon for conveying pipe. Abrasion occurs on the surface where two objects are in contact with each other and have relative motion.

Similarly, pipeline abrasion refers to the phenomenon caused by the detachment or transfer of material surface when pipeline material is impacted by flowing water or small loose particles. They can be used in areas where abrasive materials such as glass, coke, coal, wood chips, fly ash, sand, cement, rice, and stone can cause premature wear.

Abrasion-resistant pipes have several advantages, including:

  • Good wear resistance
  • Wide application range
  • Small size limitation of pipe fittings
  • Low cost of pipe fittings
  • Customizable size
  • Wider diameter
  • Longer length
  • Flexible construction period
  • Reduced maintenance costs

Abrasion-resistant pipes can be welded, cut, milled, and drilled using standard workshop practices.

Hot Products

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

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