ZG40Cr8MnMoNiSiRe Alloy Steel

Rare Earth Wear Resistant Material

ZG40Cr8MnMoNiSiRe alloy steel is a high-performance rare earth modified wear resistant material designed for extreme abrasion and impact conditions in industrial applications.

Rare earth alloy wear-resistant pipe

By increasing the content of Cr in the rare earth alloy, the wear resistance of the rare earth alloy is greatly increased. ZG40Cr8MnMoNiSiRe now is instead of ZG40CrMnMoNiSiRe to produce rare earth metal wear resistant pipe and fittings.

Raw Pipes of ZG40Cr8MnMoNiSiRe After SHS Process

Rare-earth alloy wear-resistant pipes produced by Self-propagating High-temperature Synthesis (SHS) for boiler, mining and bulk material handling systems.

SHS ZG40CrMnMoNiSiRe pipe
SHG ZG40CrMnMoNiSiRe pipe
SHS ZG40CrMnMoNiSiRe pipe
SHS ZG40CrMnMoNiSiRe pipe
SHS ZG40CrMnMoNiSiRe pipe
Metallographic sample

Metallographic sample

Flange Dimensional Inspection

Flange measurement
Flange measurement
Flange measurement

Chemical Composition

ZG40Cr8MnMoNiSiRe is a low-alloy cast steel strengthened by Cr, Mo, Ni and Rare Earth (Re) additions for wear and heat resistance.

Element Composition (%)
C 0.35–0.45
Cr 1.00–1.30
Mn 0.50–0.80
Mo 0.25–0.35
Ni 0.50–0.70
Si 0.20–0.40
Re 0.03–0.06
Chemical composition test report

Positive Material Identification (PMI)

PMI verification performed at multiple locations including pipe body and flange to confirm chemical compliance with ZG40CrMnMoNiSiRe specification.

PMI test pipe body
PMI test pipe body
PMI test flange

Dimensional Inspection

Full dimensional verification including OD, ID, wall thickness and total length per engineering drawing.

Wall thickness

Wall thickness

Outer diameter

Outer diameter

Inner diameter

Inner diameter

Length

Length

Marking & Traceability

Each pipe is clearly marked with heat number, grade and specification for full project traceability.

Pipe marking
Pipe marking

Material Properties

ZG40CrMnMoNiSiRe is a rare-earth modified low-alloy cast steel developed for high wear, moderate heat and corrosive service. Rare Earth elements refine grain boundaries, improve toughness and enhance high-temperature oxidation resistance.

  • High Strength: Excellent load-bearing capacity
  • Toughness: Superior impact resistance
  • Wear Resistance: Ideal for abrasive environments
  • Heat Resistance: Stable up to ~600°C
  • Corrosion Resistance: Improved by Re additions
  • Weldability: Good, with controlled procedures

Typical Applications

Power & Boilers
  • Superheater & reheater panels
  • Economizers & downcomers
  • Ash handling pipelines
Mining & Cement
  • Slurry transport lines
  • Chutes & hoppers
  • Dust removal systems
Heavy Industry
  • Gears, axles, crane components
  • Crusher & mill liners
  • Structural wear plates
Marine & Offshore
  • Wear-prone structural parts
  • Bulk handling systems
Engineering Summary:
ZG40CrMnMoNiSiRe rare-earth alloy pipes provide a cost-effective solution for high-wear, high-temperature and mildly corrosive services. They are widely adopted in boiler, mining and bulk material handling systems where conventional carbon steel fails prematurely.

Elbow ZG40CrMnMoNiSiRe

Elbow ZG40CrMnMoNiSiRe is a type of elbow made from a specific steel grade known as ZG40CrMnMoNiSiRe.

Elbow ZG40CrMnMoNiSiRe
Elbow ZG40CrMnMoNiSiRe
Elbow ZG40CrMnMoNiSiRe
Elbow ZG40CrMnMoNiSiRe
Elbow ZG40CrMnMoNiSiRe
Elbow ZG40CrMnMoNiSiRe
Elbow ZG40CrMnMoNiSiRe
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