UNS C61000 Aluminum Bronze Bar Plate Pipe

ASTM B150 C61000 Alloy Material

UNS C61000 low-iron aluminum bronze combines high tensile toughness and excellent anti-seizure property, ideal for heavy-load friction and marine anti-corrosion component manufacturing.

UNS C61000 Aluminum Bronze Bar Plate Pipe | ASTM B150 C61000 Alloy Material - Sunny Steel
      Industrial Pipe Product

What Is UNS C61000 Aluminum Bronze?

UNS C61000 is a classic low-iron wrought aluminum bronze alloy regulated by ASTM B150, ASTM B124 and ASTM B169 industrial standards. This copper-aluminum alloy is produced via hot forging, hot rolling and cold drawing processes, available in bar, plate, strip, seamless pipe and custom forging blanks for mechanical and marine engineering applications.

Different from high-iron aluminum bronze grades, C61000 strictly restricts iron content below 0.50%, which effectively eliminates galvanic corrosion risk when exposed to seawater, brine and weakly acidic liquid media. The alloy matrix is single-phase alpha bronze with balanced ductility and mechanical strength, avoiding brittle intermetallic phases that cause cracking under cyclic impact loads.

Manufacturers globally adopt UNS C61000 to replace common brass and tin bronze for harsh service environments including offshore marine equipment, mining hydraulic assemblies, chemical corrosion-resistant piping fittings and heavy-load bearing sliding pairs. Its integrated anti-wear, anti-corrosion and anti-seizure performance drastically reduces component replacement frequency and overall equipment operation cost.

Core Performance Features of UNS C61000 Alloy

UNS C61000 aluminum bronze delivers comprehensive mechanical, chemical and processing advantages unmatched by conventional copper alloys, fully covering high-abrasion and marine anti-corrosion working requirements:

  • Premium seawater corrosion resistance: Low iron formula prevents pitting corrosion under continuous saltwater immersion, stable performance in tidal alternating wet-dry environments
  • High tensile & yield strength: Outperforms C26000 brass and C90700 tin bronze, withstands heavy static load and repeated impact deformation without permanent damage
  • Excellent anti-seizure sliding property: Self-lubricating metal matrix avoids metal sticking when rubbing against carbon steel and alloy steel without external lubricant
  • Wide chemical medium tolerance: Resists dilute sulfuric acid, phosphoric acid, alkaline wastewater and salt mist erosion; immune to stress corrosion cracking
  • Stable thermal performance: Maintains mechanical property stability within -50°C to 300°C continuous operating temperature range
  • Balanced hot & cold workability: Supports hot forging at 850–950°C, cold bending and precision machining with moderate cutting loss
  • Reliable welding performance: Compatible with GTAW/TIG and SMAW arc welding using matching aluminum bronze filler wire, no surface oxidation embrittlement
  • Low impurity control: Strict limits on lead, silicon and zinc ensure clean welding surfaces and compliance with marine environmental protection standards

UNS C61000 Standard Chemical Composition (wt%, ASTM B150)

Copper plus silver serves as residual matrix element; total miscellaneous impurity content shall not exceed 1.30% by weight. All raw material ingots pass spectral analysis inspection before production.

Alloy Element Standard Content Range Functional Description
Cu + Ag 90.00 ~ 93.00 (Remainder) Base matrix, provides basic ductility, thermal conductivity and corrosion resistance foundation
Aluminum (Al) 6.00 ~ 8.50 Primary strengthening element, forms dense Al₂O₃ passivation film to resist abrasion and chemical corrosion
Iron (Fe) ≤ 0.50 Grain refiner; low upper limit prevents seawater galvanic pitting corrosion
Zinc (Zn) ≤ 0.20 Controlled trace impurity, eliminates hot rolling brittleness risk
Lead (Pb) ≤ 0.02 Ultra-low lead content, guarantees clean welding and meets marine eco-specifications
Silicon (Si) ≤ 0.10 Restricted to avoid casting porosity and welding slag generation
Single Other Impurity ≤ 0.05 Strict single-element control to stabilize alloy uniform microstructure
Total All Impurities ≤ 1.30 Total impurity ceiling for consistent mechanical and anti-corrosion performance
UNS C61000 Alloy Products Manufacturing Process

Standard Manufacturing Process of UNS C61000 Alloy Products

All UNS C61000 semi-finished products follow standardized smelting, forming and heat treatment workflows to guarantee uniform grain structure and stable batch performance. Each production stage carries independent inspection records attached to final MTR material test report:

  1. High-purity ingot smelting: Electrolytic copper + high-purity aluminum alloy smelted under protective gas atmosphere to reduce oxidation loss
  2. Spectral composition testing: Liquid metal rapid spectral analysis to adjust element ratio to ASTM C61000 standard tolerance
  3. Continuous casting: Cast into round billets, slab ingots or tube blanks according to target product form
  4. Hot forming processing: Hot rolling for plates/strips, hot extrusion for seamless pipes, hot forging for custom forgings at 850–950°C
  5. Surface descaling: Sand blasting or pickling to remove high-temperature oxide layers on workpiece outer surface
  6. Cold sizing forming: Cold drawing for precision bars, cold rolling for thin strips to achieve dimensional tolerance requirements
  7. Controlled heat treatment: Annealing, stress relief or hardening temper based on customer required delivery condition (O/M/H)
  8. Mechanical property sampling test: Random tensile, hardness and impact test from each production furnace batch
  9. Finishing processing: Straightening, cutting to fixed length, surface polishing, groove/flange machining for pipe fittings
  10. Final full inspection: Dimensional tolerance, surface defect, material marking, batch number engraving before packaging

UNS C61000 Mechanical Properties by Delivery Temper (Room Temp Standard Limits)

Three mainstream delivery tempers cover soft forming, medium hot-forged and high-strength hard-drawn states for different machining and service scenarios.

Compared to standard copper alloys, C61000 offers enhanced fatigue resistance and anti-galling properties, making it ideal for high-load and friction applications.

Delivery Temper Minimum Tensile Strength (MPa) Minimum Yield Strength Rp0.2 (MPa) Minimum Elongation A (%) Standard Brinell Hardness HB
O – Fully Annealed Soft State 480 205 25 140 ~ 160
M – Hot Rolled / Hot Forged State 500 ~ 650 250 ~ 400 15 ~ 22 150 ~ 180
H – Cold Drawn Hard State 620 450 ≤ 10 180 ~ 220

Available Product Forms & Standard Dimension Specifications

We supply full-series UNS C61000 semi-finished copper alloy stock with regular dimensions kept in warehouse, plus fully custom machined blanks and finished mechanical components against customer drawings.

  • Solid Round Bar: Diameter 6mm – 300mm; length 1000mm/2000mm/3000mm fixed lengths, random cut-to-size available
  • Flat Plate & Sheet: Thickness 3mm – 100mm; width 100mm – 1200mm; standard flat stock or cut rectangular blanks
  • Thin Strip Coil: Thickness 0.5mm – 5mm, narrow coil strips for stamping thin wall parts
  • Seamless Alloy Pipe: Outer diameter 16mm – 450mm, wall thickness 3mm – 50mm, straight pipes or pre-machined flange ends
  • Forged Blank Components: Custom circular rings, bearing bush blanks, valve body rough forgings according to engineering drawings

All dimensional tolerances comply with ASTM B150 bar, ASTM B124 plate and ASTM B169 pipe tolerance standards; tighter precision tolerances can be customized for high-precision machining clients.

Supporting Matching Copper Alloy & Finished Machined Components

To form complete wear-resistant and anti-corrosion component solutions, we supply complementary aluminum bronze alloy grades and finished machined parts together with UNS C61000 raw stock:

Material Grade Main Matching Usage Matched Assembly Position with C61000
UNS C95400 High Iron Aluminum Bronze Casting Heavy casting valve bodies, large bearing housings Mated with C61000 machined shaft sleeves and sliding bushes
UNS C63000 High Strength Aluminum Bronze Ultra-high impact structural forgings Paired with C61000 sliding friction secondary parts
ERCuAl-A1 Welding Filler Wire Welding repair and component assembly welding Dedicated welding consumable for UNS C61000 joints
C61000 Machined Bearing Bush Ready-to-install wear sleeve finished parts Direct replacement assembly for mining/marine equipment

Core Application Industries & Typical Manufactured Parts

UNS C61000 low-iron aluminum bronze targets industrial sectors requiring combined wear resistance and saltwater/chemical corrosion protection, covering energy, marine, mining, metallurgy and chemical processing fields:

  • Offshore & Ship Marine Engineering: Seawater pump bodies, ship pipeline valve cores, propeller shaft sleeves, seawater cooling pipe fittings, tidal power equipment sliding parts
  • Mining & Mineral Processing: Ore slurry pipeline valve trim, mineral separation machine bearing bushes, heavy conveyor sliding guides, hydraulic cylinder wear sleeves
  • Thermal Power & Desulfurization System: Flue gas desulfurization slurry valve internal components, ash conveying pump wear liners, circulating water corrosion-resistant fittings
  • Metallurgical Heavy Machinery: Hot rolling mill sliding blocks, furnace feeding equipment wear bushings, molten slag conveying valve components
  • Cement & Building Material Equipment: Raw material powder conveyor wear sleeves, mixer sliding bearing assemblies
  • Chemical Industry: Dilute acid/alkali medium pipeline connectors, anti-corrosion pump internal friction parts, wastewater treatment valve fittings
  • General Heavy Mechanical Equipment: Hydraulic valve bodies, gear wear mating sleeves, press machine guide sliding blocks, high-load bearing inserts

Performance Comparison Between UNS C61000 & Conventional Bronze Alloys

Compared with common brass, tin bronze and high-iron aluminum bronze, UNS C61000 balances marine corrosion resistance, wear life and comprehensive cost efficiency, especially superior in saltwater working media:

  • C26000 Cartridge Brass: Low cost, poor wear resistance, severe corrosion in saltwater; only suitable for indoor low-load non-abrasion fittings
  • C90700 Tin Bronze: Good sliding performance, weak seawater anti-corrosion ability, higher raw material cost than aluminum bronze grades
  • C95400 Cast Aluminum Bronze: High iron content leads to rapid pitting corrosion under seawater immersion, not applicable for marine long-term service
  • UNS C61000 Low-Iron Wrought Aluminum Bronze: Balanced strength, wear resistance and seawater anti-corrosion, long service cycle in offshore environments, lowest long-term operation maintenance cost

In long-cycle marine equipment projects, C61000 components reduce annual replacement frequency by over 80% compared with brass and tin bronze alternatives, offsetting slightly higher initial material procurement cost within 1–2 years of operation.

Machining, Welding & Fabrication Operation Guidelines

UNS C61000 has clear process parameters for cutting, welding, hot forming and cold bending, standard operation ensures finished component surface quality and internal performance stability:

1. CNC Machining Performance

Machinability index reaches 20 (benchmark C36000 free-cut brass = 100). Adopt coated carbide cutting tools with sufficient coolant supply to avoid tool built-up edge. Hard temper H state bars deliver smoother surface finish for precision turning and grinding.

2. Recommended Welding Methods

Primary choice: GTAW TIG welding with ERCuAl-A1 matching filler wire; secondary process SMAW manual arc welding with aluminum bronze coated electrodes. Avoid oxy-fuel gas welding, which generates thick brittle oxide layers at weld joints. Preheat workpiece to 150–200°C for thick-wall material welding to prevent cold cracking.

3. Hot & Cold Forming Rules

Hot forging and hot rolling temperature window: 850°C – 950°C, slow cooling after forming to release internal stress. O annealed temper supports cold bending, stamping and flanging; H hard temper is not suitable for large plastic deformation to avoid surface cracking.

4. Surface Post-Treatment Options

Available surface treatments: Mechanical polishing, passivation anti-tarnish coating, nickel/chrome electroplating for low-friction surface enhancement. Passivation treatment greatly improves atmospheric salt mist anti-corrosion lifespan for outdoor exposed parts.

Inherent Structural & Metallurgical Design Advantages of C61000 Alloy

The metallurgical formula of UNS C61000 is optimized specifically for friction-corrosion composite working conditions, with multiple built-in design strengths unmatched by other copper alloy grades:

Single-phase alpha microstructure eliminates hard brittle kappa intermetallic precipitates existing in high-iron aluminum bronze, so the alloy maintains stable ductility under repeated impact load without spontaneous cracking. The limited iron content formula removes galvanic corrosion points that accelerate metal erosion in conductive saltwater media.

Naturally formed thin aluminum oxide passive film instantly regenerates if scratched during equipment operation, continuously isolating the alloy substrate from abrasive and corrosive media without additional protective coating maintenance. Moderate aluminum content balances wear resistance and material toughness, avoiding the extreme brittleness of ultra-high aluminum bronze grades.

Homogeneous wrought forming technology delivers consistent performance across full workpiece cross-section, unlike casting bronze which contains internal shrinkage porosity defects that shorten component service life under cyclic pressure and impact.

Full-Range Factory Quality Control & Third-Party Testing Standards

Each furnace batch of UNS C61000 alloy undergoes complete multi-stage testing before shipment; all test records are compiled into official MTR Material Test Report delivered together with goods, supporting third-party inspection acceptance for engineering and marine projects:

  • Raw material incoming inspection: Electrolytic copper and aluminum ingot purity spectral verification
  • Molten alloy online spectral analysis: Real-time adjustment of element proportion to hit ASTM C61000 standard range
  • Batch tensile mechanical test: Sampling from each furnace to verify tensile strength, yield strength and elongation rate matching temper standard
  • Brinell hardness spot check: Random hardness testing to guarantee uniform temper heat treatment effect
  • Surface defect inspection: Visual and magnetic particle flaw detection to eliminate internal and external cracking defects
  • Dimensional tolerance full inspection: Caliper, micrometer and coordinate measuring machine size verification
  • Custom optional salt spray corrosion test: 500-hour neutral salt mist test report for marine project clients
  • Third-party laboratory witness testing: Authorized independent institution testing service available per customer requirement

Custom Machining & Full-Set Engineering Solution Service

Besides standard semi-finished C61000 bar, plate and pipe stock, we provide full customization service covering raw material cutting, precision CNC machining, assembly component finishing and engineering technical support for global industrial clients:

Our engineering technical team analyzes customer working condition parameters including medium abrasiveness, operating temperature, pressure load and corrosion medium to recommend optimal product form, temper state and blank size. Custom service covers non-standard diameter bars, special thickness plates, irregular shape forged blanks and finished machined bearing bushes, valve trim, sliding sleeves per customer CAD drawings.

Extended supporting service scope includes on-site working condition technical consultation, installation matching dimensional design guidance, post-delivery processing technical support and long-term batch stable supply contract for large engineering projects. Small sample trial order service is supported before mass bulk procurement to verify material performance on customer equipment.

Product Packaging, Batch Marking & International Transportation Arrangement

All UNS C61000 alloy products adopt dedicated anti-scratch, moisture-proof packaging to prevent surface oxidation and collision damage during sea and land cross-border long-distance transportation:

Small-diameter bars and thin plate sheets are wrapped with anti-tarnish paper and packed into solid export wooden crates with foam cushion protection. Large-size bars, thick plates and seamless pipes are bundled with steel strapping, equipped with plastic end caps to protect pipe inner wall finish. Each single packing unit carries printed label clearly marked with UNS C61000 grade, furnace heat number, batch number, dimension specification, delivery temper and production date for easy customer incoming inspection traceability.

We support FOB, CFR, CIF international trade delivery terms, arranging sea freight, air freight and land truck transport according to client destination country and delivery schedule demand. Complete export document set including commercial invoice, packing list, official MTR material test certificate and customs declaration file is supplied together with shipment cargo to clear overseas customs smoothly.

Frequently Asked Questions
UNS C61000 is regulated by three core ASTM standards: ASTM B150 for bar stock, ASTM B124 for plate and strip, ASTM B169 for seamless alloy pipe. All factory production and inspection strictly follow these US industrial specifications.
Its iron element content is controlled below 0.50 wt%, much stricter than casting aluminum bronze like C95400. Low iron eliminates galvanic pitting corrosion when submerged in seawater, making it the preferred bronze for marine anti-corrosion components.
We supply O fully annealed soft state, M hot rolled/hot forged medium state and H cold drawn high-hard state. O temper suits bending forming, M for rough machining forgings, H for high-strength precision wear parts.
Yes, its low-iron formula and self-repair aluminum oxide passivation film deliver long-term stable seawater corrosion resistance, widely applied for ship pumps, offshore valve components and tidal power equipment without frequent replacement.
ERCuAl-A1 aluminum bronze filler wire is the dedicated matching welding consumable for GTAW/TIG welding of C61000, ensuring uniform weld mechanical strength and consistent anti-corrosion performance with base alloy.
Under identical marine and high-abrasion working conditions, UNS C61000 components achieve 3–5 times longer service life than C90700 tin bronze, while reducing overall long-term equipment maintenance expense significantly.
Standard grade maintains stable mechanical and anti-corrosion performance under continuous working temperature from -50°C up to 300°C, short-term instantaneous temperature peak can reach 350°C without permanent performance degradation.
Yes, besides raw bar/plate/pipe semi-finished stock, we offer custom CNC machined bearing sleeves, valve trim and sliding bush finished parts processed strictly to client engineering drawings.
It features excellent comprehensive chemical corrosion resistance against dilute sulfuric acid, phosphoric acid, industrial alkaline wastewater and mixed salt media, suitable for chemical plant pipeline and pump internal friction components.
Conventional dimension bars, plates and pipes in warehouse stock can be delivered within 7–12 working days. Custom forged blanks, large-diameter pipes and precision machined finished parts take 20–30 working days for production and inspection.

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