Nickel-Based Alloy Stainless Steel Materials and Processing

Super stainless steels such as duplex steel, super austenitic steel, tantalum-titanium-zirconium, nickel-based alloys, and other high-performance alloys are available in our current stock.

About 60% of the nickel in the world ends up as a component of stainless steel. It is selected because of its strength, toughness, and resistance to corrosion. Duplex stainless steels typically contain about 5% nickel, austenitics around 10% nickel, and the super austenitics over 20%. Heat resistant grades often contain over 35% nickel. Nickel-based alloys generally contain 50% nickel or more.

We also provide processing services for conventional and non-standard/welded pipes, rectangular pipes, evaporation crystallization, MVR evaporation equipment, pressure pipelines in the maritime industry, and more. Our qualifications include TS certification for special equipment pressure vessels, pressure pipeline components, welding certification from CCS/DNV/LR classification societies, and quality management system certification.

Nickel Alloy Material Properties

In addition to a majority nickel content, these materials can also contain significant amounts of chromium and molybdenum. Nickel-based metals were developed to provide greater strength at high temperatures and greater corrosion resistance than could be achieved with iron and steel. They are significantly more expensive than ferrous metals, but because of their long service life, nickel alloys can be the most cost-effective material choice in the long term.

Special nickel-based alloys are widely used for their corrosion resistance and properties at dramatically increased temperatures. Where unusually severe conditions are expected, these alloys could be considered for their unique resistance properties. Each of these alloys is balanced with nickel, chromium, molybdenum and other elements.

Characteristics:

Common Nickel-Based Alloys:

Ni-based alloy Separators

Separators

Nickel-Based Alloys Nickel-Based Alloys

Separators

Application Area:

There are thousands of applications for nickel and nickel-based alloys. A small selection of these applications are listed below:

2205 Cyclone Separator

The cyclone separator is a commonly used solid-liquid separation device in the field of environmental protection.

Separators

Separators are used in the chemical industry to separate mixtures into different components.

304 Stainless Steel Anode Tube

The 304 stainless steel anode tube is a crucial component in the field of environmental protection, widely utilized in electrolytic cells and electrochemical treatment processes. Its primary function is to provide positive pole current.

Lining

Lining is a crucial material used in desulfurization and denitrification towers to protect the tower walls from corrosion and abrasion.

Evaporator

An evaporator is a crucial heat transfer device in the field of chemical engineering. It is utilized to transform liquid into vapor, facilitating the separation and concentration of substances.

Scupper Elbow

A scupper elbow is commonly used in the marine industry for pipeline connections and drainage systems.

Prefabricated Pipe

A prefabricated pipe is a customized pipeline component used in the shipbuilding process.

Expansion Joint

An expansion joint is a commonly used compensatory device in the chemical industry, designed to absorb the thermal expansion and contraction of a pipeline system caused by temperature changes.

Craftsmanship Spirit

Adhering to the spirit of craftsmanship, we provide customized processing services for our customers.

Our craftsmen have rich experience and skills, dedicated to continuously improving and crafting unique products. Whether it's personalized design or special requirements, we can tailor our products to meet customer needs, ensuring that each item reflects the perfect combination of quality and craftsmanship.

Custom processing of alloys

Processing Methods:

Seamless tube processing

With years of expertise, we provide a diverse array of steel tube processing options. From sawing and machining tube blanks to intricate bending and upsetting operations, we actively assist you throughout your projects.

Our capabilities extend to eccentricity reduction and concentricity enhancement through turning and grinding. We excel in creating complex geometries using processes like rotary swaging and axial forming. Additionally, we offer property modifications via partial heat treatment, ensuring tailored solutions for your specific needs.

Variable wall thicknesses

Variable wall thicknesses

Drilling / stamping / lasering

Drilling / stamping / lasering

Peeling / roller burnishing

Peeling / roller burnishing

Cold forming

Cold forming

Cutting

Cutting

Beveling

Beveling

Deburring

Deburring

Thread rolling / threading

Thread rolling / threading

Partial hardening

Partial hardening

Turning / milling / grinding

Turning / milling / grinding

Reducing / expanding

Reducing / expanding

Machining

Machining

application

Application

Alloy steel pipes are ideally suitable for chemical, petrochemicals, and other energy-related applications.

The alloy steel pipe adopts high quality carbon steel, alloy structural steel and stainless & heat resisting steel as raw material through hot rolling or cold drawn to be made.

Alloy steel can be used in process area where carbon steel has limitation such as

As an important element of steel products, alloy steel pipe can be divided into seamless steel pipe and welded steel pipe according to the manufacturing technique and tube billet shape.

Here you can see the common alloy steel grade that you will come across.

Why the application of alloy steel pipe is wider than others

There are many kinds of materials used for transport in industrial production. Specifically we will have more choices and it is not limited to the use of alloy steel pipe. But even in the face of more choices, many people tend to choose alloy steel pipe. People make their own choices will have their own reasons. This means the alloy steel pipe application has its own advantages. Compared with transmission lines made of other materials, after it meets the basic application requirements, its quantity is lighter. Then in the practical application of alloy steel pipe, it will have more advantages because of this. Besides its physical characteristic advantage, it also has economic advantages. The wide application of alloy steel pipe is with kinds of reasons. So in practical usage, we can exploit the advantages to the full, in this way can we get more profits in these applications of alloy steel pipe.

What requirements should alloy steel pipe application meet

The transportation of kinds of gases or liquids in production needs to rely on alloy steel pipe. This shows that the actual role of alloy steel pipe application is important. High temperature resistant and low temperature resistant is the tolerance of temperature. In the practical application of alloy steel pipe, there will be many materials need to be transported. However their temperatures are not the same. So this can be the basic requirement to alloy steel pipe. It needs more corrosion resistance. Corrosion resistant material is the best material during transporting, because it is corrosion resistant. So it can be used in more occasions. And it is definitely very convenient for users.

The biggest advantages of alloy steel pipe

Can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy steel pipe total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy steel pipe to provide a wider space for the development of the industry. The future needs of the average annual growth of China’s high-pressure alloy steel pipe long products up to 10-12%.

Specification, standard and identification of alloy steel pipes

Alloy Steel pipe contains substantial quantities of elements other than carbon such as nickel, chromium, silicon, manganese, tungsten, molybdenum, vanadium and limited amounts of other commonly accepted elements such as manganese, sulfur, silicon, and phosphorous.

Industries We Serve

Our team of experienced sales specialists proudly partners with gas and chemical processors, power generation plants, oil refineries, and related industries to offer piping components and value-added services.

The biggest advantages of alloy steel pipe can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy tube total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy tube to provide a wider space for the development of the industry. According to the Chinese Special Steel Association alloy pipe Branch Expert Group, the future needs of the average annual growth of China’s high-pressure alloy pipe long products up to 10-12%.

Q&A

Our team of experienced sales specialists proudly partners with gas and chemical processors, power generation plants, oil refineries, and related industries to offer piping components and value-added services.

The most important and desired changes in alloy steel are

Alloy steels are made by combining carbon steel with one or several alloying elements, such as manganese, silicon, nickel, titanium, copper, chromium and aluminum. These metals are added to produce specific properties that are not found in regular carbon steel. The elements are added in varying proportions (or combinations) making the material take on different aspects such as increased hardness, increased corrosion resistance, increased strength, improved formability (ductility); the weldability can also change.

Alloying Elements & Their Effects

Pipes, Tubes and Hollow Sections

Norms

Grade

Alloying Elements

Commonly used alloying elements and their effects are listed in the table given below.

Alloying Elements Effect on the Properties
Chromium Increases Resistance to corrosion   and oxidation. Increases hardenability and wear resistance. Increases high   temperature strength.
Nickel Increases hardenability. Improves   toughness. Increases impact strength at low temperatures.
Molybdenum Increases hardenability, high   temperature hardness, and wear resistance. Enhances the effects of other   alloying elements. Eliminate temper brittleness in steels. Increases high   temperature strength.
Manganese Increases hardenability. Combines   with sulfur to reduce its adverse effects.
Vanadium Increases hardenability, high   temperature hardness, and wear resistance. Improves fatigue resistance.
Titanium Strongest carbide former. Added to   stainless steel to prevent precipitation of chromium carbide.
Silicon Removes oxygen in steel making.   Improves toughness. Increases hardness ability
Boron Increases hardenability. Produces   fine grain size.
Aluminum Forms nitride in nitriding steels.   Produces fine grain size in casting. Removes oxygen in steel melting.
Cobalt Increases heat and wear   resistance.
Tungsten Increases hardness at elevated   temperatures. Refines grain size.

ASTM A335 Chrome Moly Pipe

ASTM A335 Pipe (ASME S/A335, Chorme-Moly) is a seamless ferritic Alloy-Steel Pipe for high temperature service.

ASTM A213 Tubes

ASTM A213 covers seamless ferritic and austenitic steel boiler,Boiler Tube, and heat-exchanger tubes for high temperature services, designated Grades T5, TP304, etc.

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

Ni-Hard Wearback Pipes Ni-Hard Wearback Pipes
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