ASTM A519 AISI 4140 Tubes

ASTM A519 AISI 4140 Tubes are low alloy steel, which offers superior characteristics.

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ASTM A519 AISI 4140 Tubes

The ASTM A519 Grade 4140 is low alloy steel, which offers superior characteristics. For instance, some of the vital characteristics of specified A519 4140 Chrome Alloy Steel Hf Smls Tubing include high fatigue strength, high abrasion and impact resistance, along with good toughness, and torsional strength properties. As typical of this alloy steel, this particular specified Alloy Steel A519 4140 Square Tubing material could be welded using all conventional shop practices. However, the mechanical properties of this ASTM A519 Grade 4140 pipe tend to get affected these tubes are welded in the heat-treated condition. Hence, a post-weld heat treatment must be conducted on the ASTM A519 Grade 4140 Mechanical Tubing.

The A519 gr 4140 Seamless Tubing manufactured under this specification is a tubular product made without a welded seam. The tubes are usually manufactured by hot working the steel. And if necessary, the A519 Grade 4140 Steel Tubing can be produced by subsequently cold finishing the hot worked product i.e. the ASTM A519 tube in order to achieve not only the desired shape, but also the desired dimensions and properties. The A519 4140 Hot Finished Tubing material can be furnished in any of the following shapes i.e. - round, square or rectangular. Although at our factory, we can manufacture these tunes in special sections, depending on customizations given by our client or on basis of the application for what these tubes are used. Heat analysis is often conducted on the Chrome Moly Steel ASTM A519 4140 Boiler Tubing in order to determine the specified percentages of the elements.

Chemical composition (%) of ASTM A519 4140

Grade C Mn P≤ S≤ Si Cr Mo
4140 0.38-0.43 0.75-1.00 0.040 0.050 0.15-0.35 0.80-1.10 0.15-0.25

Mechanical properties of ASTM A519 4140

Grade Condition MPa Tenslle Point Yield Point Elongation
4140 SR ≥689 ≥855 ≥10%
A ≥414 ≥552 ≥25%
N ≥621 ≥855 ≥20%

4140 chromoly tubing began its first use in the aircraft industry. Race chassis builders began using the tubing for its strength to weight ratio.

4140 tubing is used for anything from bicycle frames, AK-47 receivers, tubular chasis, suspension parts, aircraft parts and air frames etc… Ive used cromo for suspension components, cages / tube chassis and machined parts.

AISI 4140 is a Standard grade Alloy Steel. It is commonly called AISI 4140 Chromium-molybdenum steel. It is composed of (in weight percentage) 0.28-0.33% Carbon (C), 0.40-0.60% Manganese (Mn), 0.035%(max) Phosphorus (P), 0.04%(max) Sulfur (S), 0.15-0.30% Silicon (Si), 0.80-1.10% Chromium (Cr), 0.15-0.25% Molybdenum (Mo), and the base metal Iron (Fe). Other designations of AISI 4140 alloy steel include UNS G41400 and AISI 4140.

Steel is the common name for a large family of iron alloys. Steels can either be cast directly to shape, or into ingots which are reheated and hot worked into a wrought shape by forging, extrusion, rolling, or other processes. Wrought steels are the most common engineering material used, and come in a variety of forms with different finishes and properties. Alloy steels are steels that exceed the element limits for Carbon steels. However, steels containing more than 3.99% chromium are classified differently as stainless and tool steels. Alloy steels also includes steels that contain elements not found in carbon steels such as nickel, chromium (up to 3.99%), cobalt, etc.

The typical elastic modulus of alloy steels at room temperature (25°C) ranges from 190 to 210 GPa. The typical density of alloy steels is about 7.85 g/cm3. The typical tensile strength varies between 758 and 1882 MPa. The wide range of ultimate tensile strength is largely due to different heat treatment conditions.

AISI 4140 steel is a low alloy steel that is used in structural designs that may be found in applications such as aircraft engine mounts or welded tubing. It is well known for its ease of welding and ability to harden in commercial applications. It is commonly referred to as chromium-molybdenum steel.

Application Of 4140 & 4140 Pipe & Pipe Fittings

4140 steel alloy is famous for its strength property when it is used for heat treatment. The importance of this steel is in aircraft manufacturing companies and welding purpose. It has features of both chromium and molybdenum steel alloys.

What is ASTM A519?

ASTM A519 covers several grades of carbon and alloy steel seamless mechanical tubing. The standard is also acceptable in the manufacture of piping. It is manufactured by hot working and then cold finishing the steel into round, square, rectangle or special shapes.

Scope

ASTM A519 specification covers several frades of carbon and alloy steel seamless mechanical tubing.

1.1 The frades anr listed in Tables 1, 2, and 3. When welding is used for joining the weldable mechanical tube grades, the welding procedure shall be suitable for the frade, the condition of the components, and the intended service.

1.2 This specification covers both seamless hot-finished emchanical tubing and seamless cold-finished mechanical tubing in sizes up to and including 12 3/4 in.(322.8mm) outside diameter of rround tubes with wall thicknesses as required.

1.3 The tubes shall be furnished in the following shapes, as specified by the purchaser:round, square, rectagular, and special sections.

1.4 Supplementary requirements of an optional nature are provided and when desired shall be so stated in the order.

Reference documents

Related ASTM A519 AISI 4140 Tubes

Process of seamless pipe

Cold drawn seamless steel tube deformed process

Cold Drawn Seamless Mechanical Tubing (CDS) is a cold drawn 1018/1026 steel tube which offers uniform tolerances, enhanced machinability and increased strength and tolerances compared to hot-rolled products.

Cold drawn seamless steel tube deformed process

Cold drawn steel tube is with hot-rolled steel coil as raw material, and tandem cold rolling pickled to remove oxide scale, its finished rolling hard roll, rolling hard volumes due to the continuous cold deformation caused by cold hardening strength, hardness increased indicators declined tough plastic, stamping performance will deteriorate, which can only be used for simple deformation of the parts.

Rolling hard roll can be used as the raw material of the hot-dip galvanizing plant, hot dip galvanizing line set annealing line. Rolling hard roll weight is generally 6 to 13.5 tons, the coil diameter of 610mm.

Hot rolled seamless steel pipe deformed process

Hot-rolled seamless steel pipe production base deformation process can be summarized as three stages: perforation, extension and finishing.

Hot rolled seamless steel pipe deformed process

The main purpose of the perforation process is to become a solid round billet piercing hollow shell. Capillary in the specifications, accuracy and surface quality can not meet the requirements of the finished product, further improvements are needed to deform the metal through. The main purpose of the stretching machine is further reduced sectional view (main compression wall) for a larger axial extension, so that the capillary improved dimensional accuracy, surface quality and organizational performance.

After stretching machine rolled steel pipe shortage collectively need further molding mill in order to achieve the requirements of the finished pipe. Rolled steel due to pass in the method widely used in the production of seamless steel tubes.

So far, due to the method pass rolling steel can be divided into two categories: core pension without rolling rolling (hollow body rolling), and with the mandrel. Sizing machines, reducing mill and stretch reducing mill belonging to the hole without mandrel type continuous rolling mills are generally coffin. Its main purpose is to reduce the diameter of the deformation process or sizing get finished steel, the wall thickness of process control, can make thinning, thickening or nearly unchanged.

All the traditional hole-type rolling machine with mandrel belong to extend machine. The main purpose is to reduce the deformation process perforated capillary wall thickness and outer diameter roll passes in the deformation zone and the mandrel posed, for a larger axial extension. At the same time a certain improvement in the organization, performance, accuracy, surface quality.

The main manufacturing technology of seamless carbon steel pipe

1.Plug rolling production

The production equipment consists of punching machine, automatic pipe rolling machine, coiling machine, sizing machine and reducing machine. The round tube is inserted into the hollow of the thick-walled tube, and the axes of the two rollers form an oblique angle with the rolling line. In recent years, the inclination angle has increased from 6° to 12° to 13° to 17°, increasing the speed of the punch. When producing structural seamless pipe with a diameter greater than 250mm, secondary perforation is used to reduce the thickness of the hollow billet wall. New technologies have also been developed to enhance the perforation process and improve the quality of the capillary.

2. Continuous rolling production

The production equipment includes punching machine, continuous rolling mill, and tension reduction machine. The round billet is pierced into a hollow billet, then inserted into the mandrel, and continuously rolled by 7 to 9 two-roll mills. After rolling, the mandrel bar is taken out and reheated to reduce tension. In 2014, the annual output of 140mm continuous rolling mills is 0.4 to 600,000 tons, which is 2 to 4 times that of plug mills. The characteristics of this unit are suitable for the production of steel pipes with a diameter of 168mm or less. However, the equipment investment is large, the installed capacity is large, and the processing and manufacturing are complex.

3. Three-roll rolling production

Three-roll rolling production is mainly used to produce thick-walled seamless steel pipes with high dimensional accuracy. The wall thickness accuracy of the seamless steel pipe produced by this manufacturing process can reach plus or minus 5%, and the pipe accuracy is twice that of the seamless steel pipe produced by other methods. This manufacturing technique developed rapidly with the invention of the new three-high skew rolling mill in the 1960s. The new type of rolling mill is characterized by rapidly rotating the inlet rotary rack to change the expansion angle of the tail, thereby preventing the triangle from appearing at the tail, and expanding the ratio of the outer diameter to the wall thickness of the production varieties from 12 to 35, which can not only produce thin-walled seamless welded steel pipes , but also can improve production capacity.

4. Extrusion tube production

The peeled round base is first perforated or expanded, then heated by induction heating or a salt bath, coated with lubricant, and loaded into the extruder. The metal is squeezed into the pipe through the circular gap between the mandrel and the tip of the pen. This manufacturing process is mainly used for the production of superalloy tubes, specialty tubes, composite tubes and non-ferrous metal tubes. It has a wide range of production but low volumes. The production of extruded tubes has also grown in recent years due to improvements in die materials, lubricants and extrusion speeds.

5. Cold rolling (cold drawing) production

This manufacturing process is used to produce small-diameter precision-shaped thin-walled low-carbon steel pipes. It is characterized by the use of multi-stage cycle manufacturing technology. In the 1960s, it began to develop in the direction of high speed, multi-line, long stroke and long tube blank. In addition, small roller mills have also been developed, mainly for the production of precision tubes with a thickness of less than 1mm. The cold rolling equipment is complex, the tool processing is difficult, and the specification conversion is not flexible. And usually a combined process of cold rolling and cold drawing is used, that is, cold rolling is used to reduce the wall thickness to obtain larger deformation, and cold drawing technology is used to obtain various specifications.

Cut to Length

Before cutting pipe and tubing

No matter the material, measure the diameter of the pipe or tube to be cut to ensure that you use the right-size tube cutter for the job. When determining how to make a straight cut, use a tape measure and a pencil or other writing instrument to mark on the surface where you want to cut. If possible, mark around the circumference of a pipe, especially when cutting with a handsaw. Ensure that a cut is as straight as possible by securing the pipe with a vise, clamp, miter box or even duct tape to keep the length from shifting out of place while cutting.

After cutting pipe and tubing

  • Unless a cut is perfectly clean, you should expect to remove burrs from around the edge, especially after sawing.
  • Use a deburring tool to clean the edge after tube cutting.
  • You may opt to use a metal file on the cut of a metal pipe.
Cut to length
application

Application

Alloy steel pipes are ideally suitable for chemical, petrochemicals, and other energy-related applications.

The alloy steel pipe adopts high quality carbon steel, alloy structural steel and stainless & heat resisting steel as raw material through hot rolling or cold drawn to be made.

Alloy steel can be used in process area where carbon steel has limitation such as

As an important element of steel products, alloy steel pipe can be divided into seamless steel pipe and welded steel pipe according to the manufacturing technique and tube billet shape.

Here you can see the common alloy steel grade that you will come across.

Why the application of alloy steel pipe is wider than others

There are many kinds of materials used for transport in industrial production. Specifically we will have more choices and it is not limited to the use of alloy steel pipe. But even in the face of more choices, many people tend to choose alloy steel pipe. People make their own choices will have their own reasons. This means the alloy steel pipe application has its own advantages. Compared with transmission lines made of other materials, after it meets the basic application requirements, its quantity is lighter. Then in the practical application of alloy steel pipe, it will have more advantages because of this. Besides its physical characteristic advantage, it also has economic advantages. The wide application of alloy steel pipe is with kinds of reasons. So in practical usage, we can exploit the advantages to the full, in this way can we get more profits in these applications of alloy steel pipe.

What requirements should alloy steel pipe application meet

The transportation of kinds of gases or liquids in production needs to rely on alloy steel pipe. This shows that the actual role of alloy steel pipe application is important. High temperature resistant and low temperature resistant is the tolerance of temperature. In the practical application of alloy steel pipe, there will be many materials need to be transported. However their temperatures are not the same. So this can be the basic requirement to alloy steel pipe. It needs more corrosion resistance. Corrosion resistant material is the best material during transporting, because it is corrosion resistant. So it can be used in more occasions. And it is definitely very convenient for users.

The biggest advantages of alloy steel pipe

Can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy steel pipe total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy steel pipe to provide a wider space for the development of the industry. The future needs of the average annual growth of China’s high-pressure alloy steel pipe long products up to 10-12%.

Specification, standard and identification of alloy steel pipes

Alloy Steel pipe contains substantial quantities of elements other than carbon such as nickel, chromium, silicon, manganese, tungsten, molybdenum, vanadium and limited amounts of other commonly accepted elements such as manganese, sulfur, silicon, and phosphorous.

Industries We Serve

Our team of experienced sales specialists proudly partners with gas and chemical processors, power generation plants, oil refineries, and related industries to offer piping components and value-added services.

The biggest advantages of alloy steel pipe can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy tube total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy tube to provide a wider space for the development of the industry. According to the Chinese Special Steel Association alloy pipe Branch Expert Group, the future needs of the average annual growth of China’s high-pressure alloy pipe long products up to 10-12%.

Q&A

Our team of experienced sales specialists proudly partners with gas and chemical processors, power generation plants, oil refineries, and related industries to offer piping components and value-added services.

The most important and desired changes in alloy steel are

Alloy steels are made by combining carbon steel with one or several alloying elements, such as manganese, silicon, nickel, titanium, copper, chromium and aluminum. These metals are added to produce specific properties that are not found in regular carbon steel. The elements are added in varying proportions (or combinations) making the material take on different aspects such as increased hardness, increased corrosion resistance, increased strength, improved formability (ductility); the weldability can also change.

Alloying Elements & Their Effects

Pipes, Tubes and Hollow Sections

Norms

Grade

Alloying Elements

Commonly used alloying elements and their effects are listed in the table given below.

Alloying Elements Effect on the Properties
Chromium Increases Resistance to corrosion   and oxidation. Increases hardenability and wear resistance. Increases high   temperature strength.
Nickel Increases hardenability. Improves   toughness. Increases impact strength at low temperatures.
Molybdenum Increases hardenability, high   temperature hardness, and wear resistance. Enhances the effects of other   alloying elements. Eliminate temper brittleness in steels. Increases high   temperature strength.
Manganese Increases hardenability. Combines   with sulfur to reduce its adverse effects.
Vanadium Increases hardenability, high   temperature hardness, and wear resistance. Improves fatigue resistance.
Titanium Strongest carbide former. Added to   stainless steel to prevent precipitation of chromium carbide.
Silicon Removes oxygen in steel making.   Improves toughness. Increases hardness ability
Boron Increases hardenability. Produces   fine grain size.
Aluminum Forms nitride in nitriding steels.   Produces fine grain size in casting. Removes oxygen in steel melting.
Cobalt Increases heat and wear   resistance.
Tungsten Increases hardness at elevated   temperatures. Refines grain size.

Features Specifications

OD(mm) Wall Thickness Unit(mm)
  2 2.5 3 3.5 4 4.5 5 6 6.5-7 7.5-8 8.5-9 9.5-10 11 12
Φ25-Φ28                
Φ32                
Φ34-Φ36                
Φ38                
Φ40                  
Φ42                  
Φ45                
Φ48-Φ60              
Φ63.5              
Φ68-Φ73                
Φ76        
Φ80        
Φ83        
Φ89        
Φ95        
Φ102        
Φ108        
Φ114          
Φ121          
Φ127          
Φ133          
Φ140            
Φ146            
Φ152            
Φ159            
Φ168            

Note:

Chemical composition (%) of ASTM A519

Grade C Mn P≤ S≤ Si Cr Mo
1008 ≤0.10 0.30-0.50 0.040 0.050 - - -
1010 0.08-0.13 0.30-0.60 0.040 0.050 - - -
1018 0.15-0.20 0.60-0.90 0.040 0.050 - - -
1020 0.18-0.23 0.30-0.60 0.040 0.050 - - -
1025 0.22-0.28 0.30-0.60 0.040 0.050 - - -
1026 0.22-0.28 0.60-0.90 0.040 0.050 - - -
4130 0.28-0.33 0.40-0.60 0.040 0.050 0.15-0.35 0.80-1.10 0.15-0.25
4140 0.38-0.43 0.75-1.00 0.040 0.050 0.15-0.35 0.80-1.10 0.15-0.25

Mechanical Properties of ASTM A519

Grade Condition MPa Tenslle Point Yield Point Elongation
1020 CW

≥414

≥483
≥5%
SR ≥345 ≥448 ≥10%
A ≥193 ≥331 ≥30%
N ≥234 ≥379 ≥22%
1025 CW ≥448 ≥517 ≥5%
SR ≥379 ≥483 ≥8%
A ≥207 ≥365 ≥25%
N ≥248 ≥379 ≥22%
4130 SR ≥586 ≥724 ≥10%
A ≥379 ≥517 ≥30%
N ≥414 ≥621 ≥20%
4140 SR ≥689 ≥855 ≥10%
A ≥414 ≥552 ≥25%
N ≥621 ≥855 ≥20%

What is the strength of ASTM A519?

ASTM A519 Grade 1026 Seamless Tubes Designation 4130 Tensile/ Mechanical Properties: Hot Rolled Ultimate Strength 90 ksi, 621 Mpa, Yield Strength 70 ksi, 483 Mpa and hardness 89. Stress Relieved Ultimate Strength 105 ksi, 724 Mpa, Yield Strength 85 ksi, 586 Mpa and hardness 95.

Mechanical Properties of ASTM A519

JIS ASTM BS DIN NF ISO Index Number
Standard Number Grade Tupe Standard Number Grade Tupe Standard Number Grade Tupe Standard Number Grade Tupe Standard Number Grade Tupe Standard Number Grade Tupe
G3445 STKM11A C A512 MT1010 C 1717 ERWC1 C 2391 St30Si C 3304 R28 C C017
A513 MT1010 C St30A1 C 3305 " C
2393 St28 C 3306 " C
RSt28 C
2394 St28 C
USt28 C
RSt28 C
STKM12A C A512 MT1015 C 1717 ERWC2 C 2391 St37-2 3304 R33 C
A513 MT1015 C 6323 HFS3 C RSt37-2 3305 " "
STKM12B C A512 MT1015 C 2394 St37-2 3306 " "
A513 MT1015 C Ust38-2
A519 MT1015 C RSt-2
STKM12C C 1717 CEWC2 C A49-322 TU37b C
" CFSC3 C A49-327 TU37b C
6323 CFS3 C
" CFS3A C
STKM13A C A312 MT1020 C 1717 ERWC3 C 2391 St45 C A49-324 TU37b C 2937 TS4 C
A513 MT1020 C 2393 St44-2 C A49-330 TU37b C 3304 R37 "
2394 St44-2 C A49-343 TU38b C 3305 " "
STKM13B C A513 MT1020 C 3306 " "
STKM13C C 1717 CEWC3 C
" CFSC4 C
6323 CFS4 C
STKM14A C A513 MT1020 C 6323 HFS4 C 2937 TS9 C
3304 R42 "
STKM14B C 6323 HFS5 C 3305 R42 C
STMK14C C 3306 " "
STKM15A C A513 1030 C
A519 1030 C
STKM15C
STKM16A C A519 1040 C A49-311 TUXC35 C
A49-312 TUXC35 C
STKM16C C
STKM17A C A519 1050 C 6323 HFS8 C
STKM17C C 6323 CFS8 C
STKM18A C A519 1518 C 1717 ERWC5 C A49-310 TU52b C
A49-311 TU52b C
A49-312 TU52b C
STKM18B C A49-321 TU52b C
A49-323 TU52b C
A49-326 TU52b C
STKM18C C A49-330 TU52b C
A49-341 TS42a C
" TS47a C
A49-343 TS18M5 C
STKM19A C A519 1524 C 2391 ST52 C 2937 TS18 C
2393 ST52-3 C 2938 Gr.1 C
2394 ST52-3 C 3304 R50 C
3305 R50 C
3306 R50 C
STKM20A C
G3441 SCr420TK Cr C018
SCM415TK CrMo
SCM418TK CrMo 6323 CFS10 CrMo
SCM420TK CrMo A519 5120 CrMo
SCM430TK CrMo A519 4130 CrMo
SCM435TK CrMo A519 4135 CrMo
SCM440TK CrMo A519 4140 CrMo 6323 CFS10 CrMo

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.