ASTM A335 P91
ASTM A335 P91 - industrial steel pipe
ASTM A335 P22 Seamless Pipe is high-quality alloy-steel pipe designed to withstand high-temperature and high-pressure environments.
Download PDFASTM A335 P22 is a seamless ferritic alloy-steel pipe designed for high-temperature and high-pressure applications, particularly in the power generation, petrochemical, and refinery sectors.
ASTM A335 P22 Seamless Alloy Steel Pipe offers excellent mechanical strength, corrosion resistance, and durability, making it the ideal solution for high-pressure and high-temperature service applications.
| Element | Composition (%) |
|---|---|
| Carbon (C) | 0.05 - 0.15 |
| Chromium (Cr) | 1.90 - 2.50 |
| Manganese (Mn) | 0.30 - 0.60 |
| Phosphorus (P) | 0.025 max |
| Sulfur (S) | 0.025 max |
| Silicon (Si) | 0.50 - 1.00 |
| Molybdenum (Mo) | 0.87 - 1.13 |
| Property | Value |
|---|---|
| Tensile Strength (MPa) | 415 min |
| Yield Strength (MPa) | 205 min |
| Elongation (%) | 30 min |
The ASTM A335 P22 pipe is commonly used in high-temperature environments where strength, durability, and corrosion resistance are critical. Typical applications include:
ASTM A335 P22 seamless pipe is a type of seamless ferritic alloy steel pipe designed for high-temperature service. The material is made from low-alloy steel containing chromium and molybdenum, which offer excellent high-temperature strength, corrosion resistance, and toughness. The seamless nature of the pipe ensures a smooth flow of fluid and eliminates the risk of leaks.
Some features of ASTM A335 P22 seamless pipe include:
The applications of ASTM A335 P22 seamless pipe include:
In conclusion, ASTM A335 P22 seamless pipe is a high-strength, durable, and corrosion-resistant pipe that is designed for use in high-temperature and high-pressure applications. It is widely used in power generation, chemical processing, and oil and gas industries due to its excellent performance properties.
A335/SA335 Grade P22 Alloy Steel Seamless Pipes are Carbon steel pipes with addition of chromium, molybdenum, and sometimes vanadium. Chromium, or chrome, improves high-temperature strength, increases oxidation resistance and raises the tensile, yield and hardness at room temperatures.
ASTM A335 P22 is a grade of seamless ferritic alloy steel pipe for high-temperature service. It is commonly used in power generation and petrochemical industries where high temperature and pressure resistance is required. The alloy composition of ASTM A335 P22 includes chromium (2.25-2.75%), molybdenum (0.87-1.13%), and traces of other elements such as carbon, manganese, silicon, and phosphorus. The pipe is typically supplied in a normalized and tempered condition and can be heat treated for increased toughness and strength. It is available in various sizes and thicknesses and can be customized to suit specific requirements.
The steel material shall conform to chemical composition, tensile property, and hardness requirements. Each length of pipe shall be subjected to the hydrostatic test. Also, each pipe shall be examined by a non-destructive examination method in accordance to the required practices.
The different mechanical test requirements for pipes, namely, transverse or longitudinal tension test, flattening test, and hardness or bend test are presented.
Both ends of each crate will indicate the order no., heat no., dimensions, weight and bundles or as requested.
A335/SA335 Grade P22 Alloy Steel Seamless Pipes are Carbon steel pipes with addition of chromium, molybdenum, and sometimes vanadium. Chromium, or chrome, improves high-temperature strength, increases oxidation resistance and raises the tensile, yield and hardness at room temperatures.
The chemical composition in P22 seamless pipes are carbon 0.05-0.15%, manganese from 0.30-0.60%, silicon up to 1%, chromium up to 2.6%, and molybdenum and silicon like other small elements for the chemical balance.
| Compositions | Data |
|---|---|
| UNS Designa-tion | K11597 |
| Carbon | 0.05-0.60 |
| Manganese | 0.30-0.60 |
| Phosphorus(max.) | 0.025 |
| Sulfur(max.) | 0.025 |
| Silicon | 0.50-1.00 |
| Nickel | … |
| Chromium | 1.00-1.50 |
| Molybdenum | 0.44-0.65 |
| Other Elements | … |
| Properties | Data |
|---|---|
| Tensile strength, min, (MPa) | 415 Mpa |
| Yield strength, min, (MPa) | 205 Mpa |
| Elongation, min, (%), L/T | 30/20 |
ASTM A335 P22 pipes have high weldability and ductility making it ideal for operations that consist if bending, flanging or vastoning. These pipes have a minimum tensile strength of 415 MPA and minimum yield strength of 205 MPA.
ASTM A335 is a standard specification for seamless ferritic alloy-steel pipe intended for high-temperature service.
This material is commonly used in power plants, refineries, and other industrial settings where high-temperature and high-pressure conditions are encountered. The "A" in ASTM A335 stands for "alloy," indicating that the pipe is made from alloy steel, which typically includes elements such as chromium, molybdenum, and sometimes vanadium to enhance its high-temperature properties.
ASTM A335 pipes are available in various grades, such as P1, P2, P5, P9, P11, P22, P91, and P92, each with specific chemical compositions and mechanical properties to suit different applications. These pipes are designed to withstand high temperatures and pressures while maintaining their strength and integrity over time.
1 This specification covers nominal wall and minimum wall seamless ferritic alloy-steel pipe intended for high-temperature service. Pipe ordered to this specification shall be suitable for bending, flanging (vanstoning), and similar forming operations, and for fusion welding. Selection will depend upon design, service conditions, mechanical properties, and high-temperature characteristics.
2 Several grades of ferritic steels (see Note 1) are covered. Their compositions are given in Table 1.
Note 1. Ferritic steels in this specification are defined as low- and intermediate-alloy steels containing up to and including 10% chromium.
3 Supplementary requirements (S1 to S7) of an optional nature are provided. These supplementary requirements call for additional tests to be made, and when desired, shall be so stated in the order together with the number of such tests required.
4 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. The inch-pound units shall apply unless the "M" designation of this specification is specified in the order.
Note The dimensionless designator NPS (nominal pipe size) has been substituted in this standard for such traditional terms as "nominal diameter", "size", and "nominal size".
ASTM A335 Seamless Steel Pipe is generally named chrome moly pipe for the chemical elements- Molybdenum and Chromium. Molybdenum improves steel performances as steel strength, elastic limit, wear resistance, impact and hardenability.
ASTM A335 seamless steel pipe is a popular choice for high-temperature applications due to several key reasons:
In summary, ASTM A335 seamless steel pipe is popular in high-temperature applications due to its high-temperature resistance, corrosion resistance, high strength, good weldability, uniform properties, and cost-effectiveness. Its combination of properties makes it an ideal choice for use in various high-temperature and high-pressure applications, especially in the power generation, chemical processing, and oil and gas industries.
With years of expertise, we provide a wide range of steel tube processing services. From basic sawing and machining to complex bending and upsetting operations, we support you at every stage of your project.
Our capabilities include eccentricity reduction and concentricity improvement through turning and grinding. We specialize in creating complex geometries using rotary swaging and axial forming, and offer property modifications through partial heat treatment to meet your exact requirements.
Alloy steel pipes are widely used in high-temperature, high-pressure and corrosive service environments where conventional carbon steel pipes cannot provide sufficient mechanical strength or long-term reliability.
Manufactured from premium alloy steels containing chromium, molybdenum, nickel and other alloying elements, these pipes provide excellent resistance to heat, pressure, oxidation and corrosion, making them ideal for demanding industrial processes.
Alloy steel pipes offer superior performance under severe operating conditions. Their enhanced mechanical properties provide excellent resistance to elevated temperatures, internal pressure, corrosion and long-term creep deformation.
Alloy steel pipes are selected for critical applications where operating temperatures, pressures or corrosive media exceed the capabilities of carbon steel.
| Service Condition | Typical Application |
|---|---|
| High Temperature | Boilers, superheaters, steam headers |
| Low Temperature | Cryogenic processing systems |
| High Pressure | Power generation and process piping |
| Corrosive Media | Chemical and petrochemical plants |
| Long-Term Creep Service | Thermal power stations |
| Product Type | Common Standards |
|---|---|
| Seamless Pipes | ASTM A335 P1, P5, P9, P11, P22, P91 |
| Butt Weld Fittings | ASTM A234 WP1, WP5, WP9, WP11, WP22, WP91 |
| Forged Fittings & Flanges | ASTM A182 F1, F5, F9, F11, F22, F91 |
Sunny Steel supplies alloy steel piping products to customers worldwide across a wide range of industrial sectors. Our products are manufactured to international standards and are trusted in critical piping systems requiring long-term reliability.
Chemical composition inspection, mechanical properties test(tensile strength,yield strength, elongation, flaring, flattening, bending, hardness, impact test), surface and dimension test, non-destructive test, hydrostatic test.
Identification of the chemical composition of the metal used to manufacture the fitting. Uses PMI sensors, including X-ray fluorescence or optical emission spectrometry.
Steel pipe delivery status(condition): cold / hard (BK), cold / soft (BKW), after cold stress relief annealing (BKS), annealing (GBK), normalized (NBK).
| Term | Symbol | Explanation |
|---|---|---|
| Cold-finished/hard (cold-finished as-drawn) | BK | No heat treatment after the last cold-forming process. The tubes therefore have only low deformability. |
| Cold-finished/soft (lightly cold-worked) | BKW | After the last heat treatment there is a light finishing pass (cold drawing). With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits. |
| Annealed | GBK | After the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum. |
| Normalized | NBK | The tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum. |
The general cold strip mills, volume should go through continuous annealing (CAPL unit) to eliminate cold hardening and rolling stress, or batch annealing reach the mechanical properties of the corresponding standard specifies. Cold rolled steel surface quality, appearance, dimensional accuracy better than hot-rolled plate, and right-rolled thin product thickness is about 0.18mm, so the majority of users favor.
Cold rolled steel coil substrate products deep processing of high value-added products. Such as electro-galvanized, hot dip galvanized, electro-galvanized fingerprint resistant, painted steel roll damping composite steel, PVC laminating steel plates, etc., so that the excellent quality of these products has a beautiful, high resistance to corrosion, has been widely used.
Cold rolled steel coil finishing after annealing, cut the head, tail, trimming, flattening, smooth, heavy volume, or longitudinal clipboard. Cold-rolled products are widely used in automobile manufacturing, household electrical appliances, instruments, switches, buildings, office furniture and other industries. Steel plate strapping package weight of 3 to 5 tons. Flat sub-volume typically 3 to 10 tons / volume. Coil diameter 6m.
Bare packing/bundle packing/crate packing/wooden protection at the both sides of tubes and suitably protected for seaworthy delivery or as requested.
There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method to work: prevent rusting and sea transportation security.
Our packing can meet any needs of the customers.
Commonly used alloying elements and their effects are listed in the table given below.
| Alloying Elements | Effect on the Properties |
|---|---|
| Chromium | Increases Resistance to corrosion and oxidation. Increases hardenability and wear resistance. Increases high temperature strength. |
| Nickel | Increases hardenability. Improves toughness. Increases impact strength at low temperatures. |
| Molybdenum | Increases hardenability, high temperature hardness, and wear resistance. Enhances the effects of other alloying elements. Eliminate temper brittleness in steels. Increases high temperature strength. |
| Manganese | Increases hardenability. Combines with sulfur to reduce its adverse effects. |
| Vanadium | Increases hardenability, high temperature hardness, and wear resistance. Improves fatigue resistance. |
| Titanium | Strongest carbide former. Added to stainless steel to prevent precipitation of chromium carbide. |
| Silicon | Removes oxygen in steel making. Improves toughness. Increases hardness ability |
| Boron | Increases hardenability. Produces fine grain size. |
| Aluminum | Forms nitride in nitriding steels. Produces fine grain size in casting. Removes oxygen in steel melting. |
| Cobalt | Increases heat and wear resistance. |
| Tungsten | Increases hardness at elevated temperatures. Refines grain size. |
Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.
Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.
Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.
The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.
Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.
The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.
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