5D Bend Pipe
5D Bend Pipe - industrial steel pipe
High pressure pipe bending adopts thick wall seamless steel material, with stable structure and strong bearing capacity, suitable for high pressure, high temperature industrial fluid transportation and pipeline layout engineering.
A High pressure pipe bending is a pipe bend that used in high pressure application. Our induction pipe bending services are ideal for the the general and process pipework industries, offshore oil and gas production sectors and the power generation. We provide an exceptional range of post-bend heat treatment solutions.
Additionally, hydraulic pipe benders are available to bend metal pipes to specific angles using hydraulic pressure, suitable for bending tasks involving different types of metal pipes.
Apart from high-pressure pipe bending technology, there are other related techniques, such as cold bending methods, which do not require heating the metal pipe and can be done directly at room temperature [6]. Furthermore, there are different machines designed for bending various types of pipes, such as manual pipe benders and rotary draw bending machines.
Regardless of the bending technique employed, it is important to note that the bending radius during high-pressure pipe bending should be at least six times the diameter of the pipe to ensure the quality of the bending process.
High-pressure pipe bending technology finds extensive application in the industrial and manufacturing sectors. These techniques allow pipes to adapt to various scenarios with complex layouts and special requirements. Inductive pipe bending services ensure the performance and quality of the metal material during the bending process, making it suitable for high-pressure applications. Hydraulic pipe benders provide efficient and precise solutions for large-scale production while catering to the customization needs of different pipes.
For engineering design and pipe construction, selecting the appropriate pipe bending technology is crucial. Properly choosing the bending radius and avoiding excessive bending can prolong the lifespan of the pipes and reduce the risk of potential leaks and failures. Therefore, when using high-pressure pipe bending technology, strict adherence to relevant regulations and standards is essential to ensure the safe operation of the pipe system.
In conclusion, high-pressure pipe bending technology holds promising applications in the industrial sector and is suitable for various high-pressure pipe systems. However, careful handling is necessary during its usage to ensure safety and reliability.
High-pressure pipe bending is a specialized process that involves the manipulation of pipes to achieve precise bends while maintaining structural integrity and efficient flow. This technique is crucial in various industries, including oil and gas, petrochemicals, power generation, aerospace, and more. At Sunny Steel, we excel in high-pressure pipe bending, leveraging advanced technologies and skilled craftsmanship to meet the most challenging project requirements.
1. Unmatched Expertise: Our team comprises seasoned professionals with extensive experience in the field of high-pressure pipe bending. Their technical knowledge and attention to detail ensure flawless execution and exceptional results.
2. State-of-the-Art Technology: At [Your Company Name], we invest in cutting-edge equipment and technologies to ensure precision and efficiency in every project. Our advanced machinery allows us to handle a wide range of pipe materials and sizes.
3. Tailored Solutions: We understand that every project is unique. Thus, we offer customized high-pressure pipe bending solutions to meet specific project requirements. Our team works closely with clients to understand their needs and deliver tailored results.
4. Quality Assurance: Quality is at the core of our operations. From material selection to the final bend, we adhere to stringent quality standards, ensuring that each bend meets industry regulations and client expectations.
5. Timely Delivery: We value the importance of project timelines. Our streamlined processes and efficient workflow enable us to deliver projects within the agreed-upon timeframes, without compromising on quality.
1. Project Assessment: Our team begins by thoroughly analyzing the project requirements and specifications. This step helps us design a plan that ensures optimal results.
2. Material Selection: The choice of pipe material plays a crucial role in high-pressure pipe bending. We work closely with clients to select the most suitable material for their projects, considering factors like temperature, pressure, and corrosion resistance.
3. Precision Bending: Utilizing our state-of-the-art bending equipment, we execute precise bends with utmost accuracy, adhering to international standards.
4. Quality Inspection: Each bend undergoes rigorous quality inspections to verify dimensional accuracy, integrity, and conformity to project requirements.
5. Safe Packaging and Delivery: We take every precaution to ensure the safe packaging and delivery of the finished bends to the client's location.
As industry leaders, we pride ourselves on offering exceptional services and achieving unmatched customer satisfaction. Our dedication to providing top-quality high-pressure pipe bending solutions has earned us a reputation for excellence in the market.
At Sunny Steel, we redefine high-pressure pipe bending with our precision engineering and commitment to delivering excellence. With our experienced team, cutting-edge technology, and client-focused approach, we aim to exceed expectations in every project we undertake.
Pipe Bend Manufacturing Process
A pipe bend is a change in direction within a piping system, commonly referred to as an offset.
Pipe bends are usually custom manufactured using bending machines and are designed for specific routing requirements. Unlike elbows, bends provide a smoother flow path and reduced turbulence.
The most common bend radii used in industry are 1.5D, 3D, 5D and 10D. Long-radius bends generally provide lower pressure loss and improved flow performance.
Pipe bends are widely used in chemical processing, oil & gas, power generation, shipbuilding, metallurgy and many other industrial applications.
Bend pipes are available in various radii including 3D, 4D, 5D, 8D and 10D configurations. For example, the centerline radius of a 5D bend equals five times the nominal pipe diameter.
Modern pipe bending equipment enables highly accurate manufacturing with excellent dimensional control and repeatability.
| Item | Pipe Bend | Elbow |
|---|---|---|
| Radius | More than 2D | 1D to 2D |
| Flow Performance | Smoother Flow | Higher Turbulence |
| Pressure Drop | Lower | Higher |
| Manufacturing | Bending Process | Fitting Fabrication |
Uses localized induction heating to produce precise large-radius bends while maintaining material properties.
An economical bending method commonly used in fabrication workshops and exhaust manufacturing.
Suitable for producing very large radii in construction and structural applications.
Produces high-quality bends with minimal deformation and excellent dimensional accuracy.
Frequently used when consistent diameter and superior surface finish are required.
Typical flow patterns and wear zones in a long-radius bend.
Long-radius bends provide a gradual change in flow direction and help reduce particle impact and pipe wear.
Common bend classifications include:
| Dimensions | Standards |
|---|---|
| Outside Diameter | 1/2" – 36" |
| Bending Radius | 3D, 5D, 10D or Custom |
| Angle | Up to 180° |
| Wall Thickness | SCH5 to XXS |
| Materials | Carbon Steel, Stainless Steel, Alloy Steel, Duplex and Nickel Alloys |
The bend is used to change the direction of run of pipe.it advantage is can matach long distance transition requirements,so it is commonly that bends dimension according to customer design.
Formula:L = R x BL = Length of pipe requiredR = Radius of bendB = Constant from table used to find “L”L =30 x 1.5705 =47.115 in.or 47-1/8”
Standards accord to:
Pressure: SCH5 to SCH160
Bending radius(R): R=3D, 5D, 7D and 12D
Bending angle (θ):15°, 30°, 45°, 60°, 90°, 135°, 180°
Outer diamete(D): D≤1800mm
Wall thickness(T): T≤120mm
Straight Length (L): The length between two ends general from 300mm-1500mm
Example: Find the length of pipe required to make a 90 bend with a radius of 30"
| Nominal pipe | Outside Diameter at Bevel | Center to End | ||||
|---|---|---|---|---|---|---|
| DN size | D1 | D2 | C | M | ||
| Series A | Series B | Series A | Series B | |||
| 20×15 | 26.9 | 25 | 21.3 | 18 | 29 | 29 |
| 25×20 | 33.7 | 32 | 26.9 | 25 | 38 | 38 |
| 25×15 | 33.7 | 32 | 21.3 | 18 | 38 | 38 |
| 32×25 | 42.4 | 38 | 33.7 | 32 | 48 | 48 |
| 32×20 | 42.4 | 38 | 26.9 | 25 | 48 | 48 |
| 32×15 | 42.4 | 38 | 21.3 | 18 | 48 | 48 |
| 40×32 | 48.3 | 45 | 42.4 | 38 | 57 | 57 |
| 40×25 | 48.3 | 45 | 33.7 | 32 | 57 | 57 |
| 40×20 | 48.3 | 45 | 26.7 | 25 | 57 | 57 |
| 40×15 | 48.3 | 45 | 21.3 | 18 | 57 | 57 |
| 50×40 | 60.3 | 57 | 48.3 | 45 | 64 | 60 |
| 50×32 | 60.3 | 57 | 42.4 | 38 | 64 | 57 |
| 50×25 | 60.3 | 57 | 33.7 | 32 | 64 | 51 |
| 50×20 | 60.3 | 57 | 26.9 | 25 | 64 | 44 |
| 65×50 | 76.1(73) | 76 | 60.3 | 57 | 76 | 70 |
| 65×40 | 76.1(73) | 76 | 48.3 | 45 | 76 | 67 |
| 65×32 | 76.1(73) | 76 | 42.4 | 38 | 76 | 64 |
| 65×25 | 76.1(73) | 76 | 33.7 | 32 | 76 | 57 |
| 80×65 | 88.9 | 89 | 76.1(73) | 76 | 86 | 83 |
| 80×50 | 88.9 | 89 | 60.3 | 57 | 86 | 76 |
| 80×40 | 88.9 | 89 | 48.3 | 45 | 86 | 73 |
| 80×32 | 88.9 | 89 | 42.4 | 38 | 86 | 70 |
| 90×80 | 101.6 | - | 88.9 | - | 95 | 92 |
| 90×65 | 101.6 | - | 76.1(73) | - | 95 | 89 |
| 90×50 | 101.6 | - | 60.3 | - | 95 | 83 |
| 90×40 | 101.6 | - | 48.3 | - | 95 | 79 |
| 100×90 | 114.3 | - | 101.6 | - | 105 | 102 |
| 100×80 | 114.3 | 108 | 88.9 | 89 | 105 | 98 |
| 100×65 | 114.3 | 108 | 76.1(73) | 76 | 105 | 95 |
| 100×50 | 114.3 | 108 | 60.3 | 57 | 105 | 89 |
| 100×40 | 114.3 | 108 | 48.3 | 45 | 105 | 86 |
| 125×100 | 139.7 | 133 | 114.3 | 108 | 124 | 117 |
| 125×90 | 139.7 | - | 101.6 | - | 124 | 114 |
| 125×80 | 139.7 | 133 | 88.9 | 89 | 124 | 111 |
| 125×65 | 139.7 | 133 | 76.1(73) | 76 | 124 | 108 |
| 125×50 | 133 | 60.3 | 57 | 124 | 105 | |
| 150×125 | 168.3 | 159 | 139.7 | 133 | 143 | 137 |
| 150×100 | 168.3 | 159 | 114.3 | 108 | 143 | 130 |
| 150×90 | 168.3 | - | 101.6 | - | 143 | 127 |
| 150×80 | 168.3 | 159 | 88.9 | 89 | 143 | 124 |
| 150×65 | 168.3 | 159 | 76.1(73) | 76 | 143 | 121 |
| 200×150 | 219.1 | 219 | 168.3 | 159 | 178 | 168 |
| 200×125 | 219.1 | 219 | 139.7 | 133 | 178 | 162 |
| 200×100 | 219.1 | 219 | 114.3 | 108 | 178 | 156 |
| 200×90 | 219.1 | - | 101.6 | - | 178 | 152 |
| 200×200 | 273 | 273 | 219.1 | 219 | 216 | 208 |
| 200×150 | 273 | 273 | 168.3 | 159 | 216 | 194 |
| 200×125 | 273 | 273 | 139.7 | 133 | 216 | 191 |
| 200×100 | 273 | 273 | 114.3 | 108 | 216 | 184 |
| 300×250 | 323.9 | 325 | 273 | 273 | 254 | 241 |
| 300×200 | 323.9 | 325 | 219.1 | 219 | 254 | 229 |
| 300×150 | 323.9 | 325 | 168.3 | 159 | 254 | 219 |
| 300×125 | 323.9 | 325 | 139.7 | 133 | 254 | 216 |
| 350×300 | 355.6 | 377 | 323.9 | 325 | 279 | 270 |
| 350×250 | 355.6 | 377 | 273 | 273 | 279 | 257 |
| 350×200 | 355.6 | 377 | 219.1 | 219 | 279 | 248 |
| 350×150 | 355.6 | 377 | 168.3 | 159 | 279 | 238 |
| 400×350 | 406.4 | 426 | 355.6 | 377 | 305 | 305 |
| 400×300 | 406.4 | 426 | 323.9 | 325 | 305 | 295 |
| 400×250 | 406.4 | 426 | 273 | 273 | 305 | 283 |
| 400×200 | 406.4 | 426 | 219.1 | 219 | 305 | 273 |
| 400×150 | 406.4 | 426 | 168.3 | 159 | 305 | 264 |
| 450×400 | 457.2 | 478 | 406.4 | 426 | 343 | 330 |
| 450×350 | 457.2 | 478 | 355.6 | 377 | 343 | 330 |
| 450×300 | 457.2 | 478 | 323.9 | 325 | 343 | 321 |
| 450×250 | 457.2 | 478 | 273 | 273 | 343 | 308 |
| 450×200 | 457.2 | 478 | 219.1 | 219 | 343 | 298 |
| 500×450 | 508 | 529 | 457.2 | 478 | 381 | 368 |
| 500×100 | 508 | 529 | 406.4 | 426 | 381 | 356 |
| 500×350 | 508 | 529 | 355.6 | 377 | 381 | 356 |
| 500×300 | 508 | 529 | 323.9 | 325 | 381 | 346 |
| 500×250 | 508 | 529 | 273 | 273 | 381 | 333 |
| 500×200 | 508 | 529 | 219.1 | 219 | 381 | 324 |
| 550×500 | 559 | - | 508 | - | 419 | 406 |
| 550×450 | 559 | - | 457 | - | 419 | 394 |
| 550×400 | 559 | - | 406 | - | 419 | 381 |
| 600×550 | 610 | - | 559 | - | 432 | 432 |
| 600×550 | 610 | 630 | 508 | 530 | 432 | 432 |
| 600×450 | 610 | 630 | 457 | 480 | 432 | 419 |
| 650×600 | 660 | - | 610 | - | 495 | 483 |
| 650×550 | 660 | - | 559 | - | 495 | 470 |
| 650×500 | 660 | - | 508 | - | 495 | 457 |
| 700×650 | 711 | - | 660 | - | 521 | 521 |
| 700×600 | 711 | 720 | 610 | 630 | 521 | 508 |
| 700×550 | 711 | - | 559 | - | 521 | 495 |
| 750×700 | 762 | - | 711 | - | 559 | 546 |
| 750×650 | 762 | - | 660 | - | 559 | 546 |
| 750×600 | 762 | - | 610 | - | 559 | 533 |
| 800×750 | 813 | - | 762 | - | 597 | 584 |
| 800×700 | 813 | 820 | 711 | 720 | 597 | 572 |
| 800×650 | 813 | - | 660 | - | 597 | 572 |
| 850×800 | 864 | - | 813 | - | 635 | 622 |
| 850×750 | 864 | - | 762 | - | 635 | 610 |
| 850×700 | 864 | - | 711 | - | 635 | 597 |
| 900×850 | 914 | - | 864 | - | 673 | 660 |
| 900×800 | 914 | 920 | 813 | 820 | 673 | 648 |
| 900×750 | 914 | - | 762 | - | 673 | 635 |
| 950×900 | 965 | - | 914 | - | 711 | 711 |
| 950×850 | 965 | - | 864 | - | 711 | 698 |
| 950×800 | 965 | - | 813 | - | 711 | 686 |
| 1000×950 | 1016 | - | 965 | - | 749 | 749 |
| 1000×900 | 1016 | 1020 | 914 | 920 | 749 | 737 |
| 1000×8500 | 1016 | - | 864 | - | 749 | 724 |
| 1000×1000 | 1067 | - | 1016 | - | 762 | 711 |
| 1050×950 | 1067 | - | 965 | - | 762 | 711 |
| 1050×900 | 1067 | - | 914 | - | 762 | 711 |
| 1100×1050 | 1118 | - | 1067 | - | 813 | 762 |
| 1100×1000 | 1118 | 1120 | 1016 | 1020 | 813 | 749 |
| 1100×950 | 1118 | - | 965 | - | 813 | 737 |
| 1150×1100 | 1168 | - | 1118 | - | 851 | 800 |
| 1150×1050 | 1168 | - | 1067 | - | 851 | 787 |
| 1150×1000 | 1168 | - | 1016 | - | 851 | 775 |
| 1200×1150 | 1220 | - | 1168 | - | 889 | 838 |
| 1200×1100 | 1220 | 1220 | 1118 | 1120 | 889 | 838 |
| 1200×1050 | 1220 | - | 1067 | - | 889 | 813 |
Just before the final delivery, our merchandise are stringently checked by a team of quality analyzers on varied parameters, which guarantee their flawlessness and durability. In addition, clients can avail these goods from us at competitive rates.
Pipe bends play a vital role in flow control systems, allowing the smooth and efficient redirection of fluids and gases. These components are designed to change the direction of piping systems, allowing the fluid or gas to flow around obstacles or corners with minimal turbulence or pressure loss. By minimising friction and pressure drop, pipe bends help maintain optimum flow rates, reduce energy consumption and improve overall system performance.
ASME B16.9 Standard covers overall dimensions, tolerances,ratings, testing, and markings for factory-made wrought buttwelding fittings in sizes NPS 1⁄2 through NPS 48 (DN 15 through DN 1200).
Download PDF| Nominal | Outside Diameter | 90° Elbows | 45° Elbows | 180° Returns | ||||
|---|---|---|---|---|---|---|---|---|
| Pipe Size |
Long Radius | Short Radius | Long Radius | Long Radius | ||||
| (inches) | (mm) | (inches) | Center to Face | Center to Face | Center to Face | Radius | Center to Center | Back to face |
| (inches) | (inches) | (inches) | (inches) | (inches) | (inches) | |||
| 1/2 | 21.3 | 0.84 | 1.5 | – | 5/8 | 2 | 1.875 | |
| 3/4 | 26.7 | 1.05 | 1.125 | – | 7/16 | 2.25 | 1.6875 | |
| 1 | 33.4 | 1.315 | 1.5 | 1 | 7/8 | 3 | 2.1875 | |
| 1.25 | 42.2 | 1.66 | 1.875 | 1.25 | 1 | 3.75 | 2.75 | |
| 1.5 | 48.3 | 1.9 | 2.25 | 1.5 | 1.125 | 3 | 4.5 | 3.25 |
| 2 | 60.3 | 2.375 | 3 | 2 | 1.375 | 4 | 6 | 4.1875 |
| 2.5 | 73 | 2.875 | 3.75 | 2.5 | 1.75 | 5 | 7.5 | 5.1875 |
| 3 | 88.9 | 3.5 | 4.5 | 3 | 2 | 6 | 9 | 6.25 |
| 3.5 | 101.6 | 4 | 5.25 | 3.5 | 2.25 | 7 | 10.5 | 7.25 |
| 4 | 114.3 | 4.5 | 6 | 4 | 2.5 | 8 | 12 | 8.25 |
| 5 | 141.3 | 5.563 | 7.5 | 5 | 3.125 | 10 | 15 | 10.3125 |
| 6 | 168.3 | 6.625 | 9 | 6 | 3.75 | 12 | 18 | 12.3125 |
| 8 | 219.1 | 8.625 | 12 | 8 | 5 | 12 | 24 | 16.3125 |
| 10 | 273.1 | 10.75 | 15 | 10 | 6.25 | 15 | 30 | 20.375 |
| 12 | 323.9 | 12.75 | 18 | 12 | 7.5 | 18 | 36 | 24.375 |
| NOMINAL PIPE SIZE NPS | ANGULARITY TOLERANCES | ANGULARITY TOLERANCES |
|---|---|---|
| Size | Off Angle Q | Off Plane P |
| ½ to 4 | 0.03 | 0.06 |
| 5 to 8 | 0.06 | 0.12 |
| 10 to 12 | 0.09 | 0.19 |
| 14 to 16 | 0.09 | 0.25 |
| 18 to 24 | 0.12 | 0.38 |
| 26 to 30 | 0.19 | 0.38 |
| 32 to 42 | 0.19 | 0.5 |
| 44 to 48 | 0.18 | 0.75 |
All dimensions are given in inches. Tolerances are equal plus and minus except as noted.
The ASME B16.9 pipe fittings can be used under the jurisdiction of the ASME Boiler & Pressure Vessel Code (BPVC) as well as the ASME Code for pressure piping. Referencing pressure ratings of flanges per ASME B16.5, they can be designated as Classes 150, 300, 600, 900, 1500 and 2500. The allowable pressure ratings for ASME B16.9 pipe fittings may be calculated as for straight seamless pipe of equivalent material in accordance with the rules established in the applicable sections of ASME B31 Code for pressure piping.
The design of butt welding pipe fittings made to ASME B16.9 shall be established by one of the following methods: (a) mathematical analyses contained in pressure vessel or piping codes; (b) proof testing; (c) experimental stress analysis with hydrostatic testing to validate experimental results; (d) detailed stress analysis with results evaluation.
Generally, ASME B16.9 pipe fittings shall be marked to show the following details: “trademark + material grade + wall thickness + size + heat number”. For example, “M ASTM A234 WP5 SCH80 6″ 385“. When steel stamps are used, care shall be taken so that
the marking is not deep enough or sharp enough to cause cracks or to reduce the wall thickness of the fitting below the minimum allowed.
The ASME B16.9 fittings may be made from an extensive range of mateirals covering (1) carbon and low-alloy steels in accordance with ASTM A234 and ASTM A420; (2) austenitic and duplex stainless steels in accordance with ASTM A403 and ASTM A815; (3) nickel alloys in accordance with ASTM B366; (4) aluminum alloys in accordance with ASTM B361; and (5) titanium alloys in accordance with ASTM B363.
Sizes 1/2″ – 48″
A steel pipe reducer is used to connect pipes of different diameters and ensure smooth flow transitions within piping systems.
The length of the reduction is generally equal to the average of the larger and smaller pipe diameters. Reducers may function as diffusers or nozzles and are commonly used to connect piping systems of different sizes while maintaining efficient flow characteristics.
Steel reducers are widely used in chemical plants, power stations, oil & gas facilities, pharmaceutical systems and industrial processing pipelines. They help compensate for expansion, vibration and alignment issues while improving overall system reliability.
Pipe fitting dimensions are in either metric or Standard English.
Because pipe fitting covers Pipe Fitting Dimensions several aspects, only the most common pipe fitting sizes can be given here. The most applied version is the 90° long radius and the 45° elbow, while the 90° short radius elbow is applied if there is too little space. The function of a 180° elbow is to change direction of flow through 180°. Both, the LR and the SR types have a center to center dimension double the matching 90° elbows. These fittings will generally be used in furnesses or other heating or cooling units.
Some of the standards that apply to buttwelded fittings are listed below. Many organizations such as ASME, ASTM, ISO, MSS, etc. have very well developed standards and specifications for buttwelded fittings. It is always up to the designer to ensure that they are following the applicable standard and company specification, if available, during the design process.
Some widely used pipe fitting standards are as follows:
This is one of the reputed organizations in the world developing codes and standards.
The schedule number for pipe fitting starts from ASME/ANSI B16. The various classifications of ASME/ANSI B16 standards for different pipe fittings are as follows:
This is one of the largest voluntary standards development organizations in the world. It was originally known as the American Society for Testing and Materials (ASTM).
AWWA About – Established in 1881, the American Water Works Association is the largest nonprofit, scientific and educational association dedicated to managing and treating water, the world’s most important resource.
ANSI is a private, non-profit organization. Its main function is to administer and coordinate the U.S. voluntary standardization and conformity assessment system. It provides a forum for development of American national standards. ANSI assigns "schedule numbers". These numbers classify wall thicknesses for different pressure uses.
The Manufacturers Standardization Society (MSS) of the Valve and Fittings Industry is a non-profit technical association organized for development and improvement of industry, national and international codes and standards for: Valves, Valve Actuators, Valve Modification, Pipe Fittings, Pipe Hangers, Pipe Supports, Flanges and Associated Seals
Piping codes imply the requirements of design, fabrication, use of materials, tests and inspection of various pipe and piping system. It has a limited jurisdiction defined by the code. On the other hand, piping standards imply application design and construction rules and requirements for pipe fittings like adapters, flanges, sleeves, elbows, union, tees, valves etc. Like a code, it also has a limited scope defined by the standard.
"Standards" on pipe fittings are based on certain factors like as follows:
BSP is the U.K. standard for pipe fittings. This refers to a family of standard screw thread types for interconnecting and sealing pipe ends by mating an external (male) with an internal (female) thread. This has been adopted internationally. It is also known as British Standard Pipe Taper threads (BSPT )or British Standard Pipe Parallel (Straight) threads (BSPP ). While the BSPT achieves pressure tight joints by the threads alone, the BSPP requires a sealing ring.
This is the Japanese industrial standards or the standards used for industrial activities in Japan for pipe, tube and fittings and published through Japanese Standards Associations.
National Pipe Thread is a U.S. standard straight (NPS) threads or for tapered (NPT) threads. This is the most popular US standard for pipe fittings. NPT fittings are based on the internal diameter (ID) of the pipe fitting.
We are manufacturer of Flange bolts & Nuts and supply high quality
The AN standard was originally designed for the U.S. Military. Whenever, a pipe fitting is AN fittings, it means that the fittings are measured on the outside diameter of the fittings, that is, in 1/16 inch increments.
For example, an AN 4 fitting means a fitting with an external diameter of approximately 4/16″ or ¼”. It is to be noted that approximation is important because AN external diameter is not a direct fit with an equivalent NPT thread.
Dash size is the standard used to refer to the inside diameter of a hose. This indicates the size by a two digit number which represents the relative ID in sixteenths of an inch. This is also used interchangeably with AN fittings. For example, a Dash "8" fitting means an AN 8 fitting.
ISO is the industrial pipe, tube and fittings standards and specifications from the International Organization for Standardization. ISO standards are numbered. They have format as follows:
"ISO[/IEC] [IS] nnnnn[:yyyy] Title" where
| Standard | Specification |
|---|---|
| ASTM A234 | Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service |
| ASTM A420 | Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low-Temperature Service |
| ASTM A234 WPB | ASTM A234 WPB refers to a specific grade of carbon steel pipe fittings, which are widely used in pressure piping and pressure vessel fabrication for service at moderate and elevated temperatures. |
| ASME B16.9 | ASME B16.9 Standard covers overall dimensions, tolerances,ratings, testing, and markings for factory-made wrought buttwelding fittings in sizes NPS 1⁄2 through NPS 48 (DN 15 through DN 1200). |
| ASME B16.28 | ASME B16.28 Standard covers ratings, overall dimensions, testing, tolerances, and markings for wrought carbon and alloy steel buttwelding short radius elbows and returns. |
| MSS SP-97 | MSS SP-97 Standard Practice covers essential dimensions, finish, tolerances, testing, marking, material, and minimum strength requirements for 90 degree integrally reinforced forged branch outlet fittings of buttwelding, socket welding, and threaded types. |
| ASTM A403 | Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings. |
| DIN | EN | ASME |
|---|---|---|
| St 35.8 I St 35.8 III 15 Mo 3 13 CrMo 4 4 10 CrMo 9 10 St 35 N St 52.0 St 52.4 |
P235GH-TC1 P235GH-TC2 16Mo3 13CrMo4-5 10CrMo9-10 X10CrMoVNb9-1 P215NL P265NL L360NB L360NE P355N P355NL1 P355NH |
WPB WPL6 WPL3 WPHY 52 WP11 WP22 WP5 WP9 WP91 WP92 |
Visual Inspection is conducted on fittings to check any surface imperfections. Both fittings body and weld are checked for any visible surface imperfections such as dents, die marks, porosity, undercuts, etc. Acceptance as per applicable standard.
For packing of carbon steel flanges with painting,we would use the bubble wrap to protect the painting.For flanges without painting or oiled with long-term shipment,we would suggest client to use the anti-tarnish paper and plastic bag to prevent the rust.
When you partner with Sunny Steel, you can stop worrying about meeting deadlines thanks to our responsive and timely service. You'll also say goodbye to unnecessary shopping around. Instead, you'll get white glove service from an expert who understands your needs and can get you the materials you need quickly.