ASTM A199 Heat Exchanger & Condenser Tubes | Cold Drawn Cr-Mo Alloy Seamless Tubing - Sunny Steel Industrial Pipe Product

ASTM A199 Heat Exchanger & Condenser Tubes

Cold Drawn Cr-Mo Alloy Seamless Tubing

Factory supply ASTM A199 alloy condenser tubes with full international equivalent grades, custom machining, complete export certification & technical datasheet support.

What are ASTM A199 Heat Exchanger & Condenser Tubes?

ASTM A199/A199M-92 is the official specification for seamless cold-drawn intermediate chromium-molybdenum alloy steel tubes, dedicated to heat exchangers, condensers and all kinds of heat transfer apparatus.

  • Standard regular OD range: 3.2mm (1/8") ~ 76.2mm (3"), custom sizes available on request.
  • Tiny tubes with ID <3.2mm or wall thickness <0.4mm are exempted from mandatory mechanical testing.
  • Two independent unit systems (Imperial & SI) cannot be mixed for engineering design; "M" suffix on order stands for metric standard.

All A199 series tubes adopt ferritic Cr-Mo alloy formula, featuring outstanding high-temperature creep resistance, oxidation resistance and medium corrosion resistance, far superior to ordinary carbon seamless pipes.

4 Standard Heat Treatment Delivery States

Mark Name Feature & Application
BK Cold Finished Hard No post cold drawing heat treatment, low deformability for rigid mechanical parts
BKW Cold Finished Soft Light finish draw after annealing, limited bending & expanding available
GBK Fully Annealed Controlled atmosphere full annealing, high plasticity for coil heat exchangers
NBK Normalized High temp normalizing, uniform grain for high temp condenser core

Optional surface treatment: Anti-rust oil, varnish, passivation, phosphating, shot blasting, industrial paint.

Full Custom Deep Processing Services

  • Fixed length cutting, chamfering, drilling, laser heat number marking
  • Internal & external precision grinding, cold bending, reducing / expanding diameter
  • Local hardening, rotary swaging special forming
  • Eccentricity & concentricity correction, variable wall thickness customization

Industrial Application Scenarios

ASTM A199 alloy tubes perform stably under high temperature, high pressure & acid/alkali corrosive media:

  • Thermal power boiler superheater, reheater & condenser core tubes
  • Petrochemical refining heat exchange & cooling equipment
  • Fertilizer high-pressure reaction heat exchanger
  • Nuclear power auxiliary cooling system tubing
Service Condition Typical Equipment
High Temperature Boiler, Superheater, Steam Header
High Pressure Power Process Piping
Corrosive Media Chemical & Refinery Heat Exchanger
Long Creep Service Thermal Power Station Long Run Units

Supporting Full ASTM Pipeline Standards

Base Seamless Pipe

ASTM A335 P Series Alloy Pipe

Butt Weld Fittings

ASTM A234 WP Series Elbow Tee Reducer

Forged Flanges

ASTM A182 F Series Forged Alloy Flange

Complete Pre-Delivery Inspection Items

Chemical & Mechanical Test

  • PMI spectral alloy element analysis
  • Tensile, yield, elongation, hardness, impact test
  • Flaring, flattening forming test

NDT & Dimensional Test

  • 100% Ultrasonic & Eddy Current Flaw Detection
  • Hydrostatic Pressure Tightness Test
  • Full OD, WT, Length & Surface Inspection

Official full MTC material test report issued for each shipment batch.

Function of Alloying Elements In Cr-Mo Tube

Element Performance Effect
Chromium (Cr) Improve oxidation & corrosion resistance, boost high temperature tensile strength
Molybdenum (Mo) Remove temper brittleness, raise high temp hardness & sulfur resistance
Vanadium (V) Refine grain, improve long-term creep resistance under heat load
Nickel (Ni) Promote low temperature impact toughness
Manganese (Mn) Neutralize harmful sulfur impurities
Silicon / Al Deoxidize molten steel, reduce internal inclusions
Tungsten / Co Enhance high temperature abrasion & creep performance

Export Standard Packaging & Logistics

Tubes bundled by steel straps, plastic end caps for collision protection, anti-rust oil coated for sea transport. Same furnace batch & same spec in one bundle with unified identification label. Wooden pallet or full container loading, support EXW / FOB / CIF / DAP terms.

ASTM A199 – Seamless Intermediate Alloy Steel Tubes

ASTM A199 covers seamless, cold-drawn, intermediate alloy steel tubes for heat exchangers, condensers and similar heat-transfer equipment. Grades are based on chromium-molybdenum compositions for elevated temperature service.

Chemical Composition (%)

Grade C ≤ Mn P ≤ S ≤ Si Cr Mo
T4 0.15 0.30–0.60 0.030 0.030 0.50–1.00 2.15–2.85 0.44–0.65
T5 0.15 0.30–0.60 0.030 0.030 ≤0.50 4.00–6.00 0.45–0.65
T7 0.15 0.30–0.60 0.030 0.030 0.50–1.00 6.00–8.00 0.45–0.65
T9 0.15 0.30–0.60 0.030 0.030 0.25–1.00 8.00–10.00 0.90–1.10
T11 0.15 0.30–0.60 0.030 0.030 0.50–1.00 1.00–1.50 0.44–0.65
T22 0.15 0.30–0.60 0.030 0.030 ≤0.50 1.90–2.60 0.87–1.13

* Optional: Ni ≤ 0.40; V 0.18–0.25; Nb 0.06–0.10; N 0.03–0.07; Al ≤ 0.04

Mechanical Properties

Grade Tensile Strength
(MPa ≥)
Yield Strength
(MPa ≥)
Elongation
(%)
Hardness
(HRB ≤)
T4 / T5 / T7 / T9 / T11 / T22 415 170 30 / 22* 85

* Longitudinal / Transverse; mechanical properties not applicable to tubes < 3.2 mm ID or < 0.4 mm wall.

International Grade Equivalents (Selected)

Grade T5
JIS: STBA25
DIN: 12CrMo19-5 (1.7362)
BS: CFS625
NF: Z12CD5.05
UNI: Dalmine 234
Grade T11
JIS: STBA23
DIN: 13CrMo44 (1.7335)
BS: CFS621
NF: 10CD5.05
UNI: Dalmine 227
Grade T22
JIS: STBA24
DIN: 10CrMo9-10 (1.7380)
BS: CFS622
NF: 10CD9.10
UNI: 12CrMo9-10

Delivery & Surface Treatment

Cutting steel tube

Seamless Tube Processing

With years of expertise, we provide a wide range of steel tube processing services. From basic sawing and machining to complex bending and upsetting operations, we support you at every stage of your project.

Our capabilities include eccentricity reduction and concentricity improvement through turning and grinding. We specialize in creating complex geometries using rotary swaging and axial forming, and offer property modifications through partial heat treatment to meet your exact requirements.

Our Processing Capabilities

Variable wall thicknesses
Drilling / Stamping / Lasering
Peeling / Roller Burnishing
Cold Forming
Cutting
Beveling
Deburring
Thread Rolling / Threading
Partial Hardening
Turning / Milling / Grinding
Reducing / Expanding
Swing
Alloy steel pipe applications

Applications of Alloy Steel Pipes

Alloy steel pipes are engineered for high-temperature, high-pressure and corrosive service where carbon steel cannot deliver sufficient strength or long-term reliability.

By incorporating Cr, Mo, Ni and other alloying elements, these pipes provide excellent resistance to oxidation, creep and corrosion—making them ideal for critical power, petrochemical and refining systems.


Typical Applications

  • Power generation & thermal plants
  • Boilers, superheaters, reheaters
  • Steam piping & headers
  • Heat exchangers & condensers
  • Oil & gas processing
  • Petrochemical & refining
  • Fertilizer & chemical plants
  • Nuclear power facilities

Key Advantages

  • High-temperature strength
  • Excellent pressure resistance
  • Superior corrosion & oxidation resistance
  • Long service life
  • Reduced maintenance cost
  • Good weldability & recyclability

Service Conditions

Condition Typical Application
High Temperature Boilers, superheaters, steam headers
Low Temperature Cryogenic processing systems
High Pressure Power & process piping
Corrosive Media Chemical & petrochemical plants
Creep Service Thermal power stations

Common Standards

Product Specification
Seamless Pipes ASTM A335 P1 / P5 / P9 / P11 / P22 / P91
Butt Weld Fittings ASTM A234 WP1 / WP5 / WP9 / WP11 / WP22 / WP91
Forged Fittings & Flanges ASTM A182 F1 / F5 / F9 / F11 / F22 / F91

Industries Served

Sunny Steel supplies alloy steel piping systems worldwide, supporting projects that demand certified materials, full traceability and long-term operational reliability.

  • Oil & Gas
  • Petrochemical
  • Power Generation
  • Chemical Processing
  • Mining
  • Marine Engineering
  • Refineries
  • Fertilizer Plants
  • Heavy Industry

Inspection

Chemical composition inspection, mechanical properties test(tensile strength,yield strength, elongation, flaring, flattening, bending, hardness, impact test), surface and dimension test, non-destructive test, hydrostatic test.

PMI

Identification of the chemical composition of the metal used to manufacture the fitting. Uses PMI sensors, including X-ray fluorescence or optical emission spectrometry.

PMI metal composition inspection
PMI metal composition inspection
PMI metal composition inspection
PMI metal composition inspection
PMI metal composition inspection
PMI metal composition inspection

Size measurement

Steel pipe length measurement
Steel pipe outer diameter measurement
Steel pipe wall thickness measurement
Seamless tube wall thickness measurement
Seamless tube outer diameter measurement

Seamless pipes with compound bevels as per ASME B16.25 And ASTM A333

ASTM A333 Grade 8 cryogenic seamless pipe compound bevel
ASTM A333 Grade 8 cryogenic seamless pipe compound bevel
ASTM A333 Grade 8 cryogenic seamless pipe compound bevel
ASTM A333 Grade 8 cryogenic seamless pipe compound bevel
ASTM A333 Grade 8 cryogenic seamless pipe compound bevel
ASTM A333 Grade 8 cryogenic seamless pipe compound bevel
ASTM A333 Grade 8 cryogenic seamless pipe compound bevel
ASTM A333 Grade 8 cryogenic seamless pipe compound bevel
ASTM A333 Grade 8 cryogenic seamless pipe compound bevel

Delivery

Steel pipe delivery status(condition)

Steel pipe delivery status(condition): cold / hard (BK), cold / soft (BKW), after cold stress relief annealing (BKS), annealing (GBK), normalized (NBK).

Condition on delivery of steel pipe

Term Symbol Explanation
Cold-finished/hard (cold-finished as-drawn) BK No heat treatment after the last cold-forming process. The tubes therefore have only low deformability.
Cold-finished/soft (lightly cold-worked) BKW After the last heat treatment there is a light finishing pass (cold drawing). With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits.
Annealed GBK After the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum.
Normalized NBK The tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum.

The general cold strip mills, volume should go through continuous annealing (CAPL unit) to eliminate cold hardening and rolling stress, or batch annealing reach the mechanical properties of the corresponding standard specifies. Cold rolled steel surface quality, appearance, dimensional accuracy better than hot-rolled plate, and right-rolled thin product thickness is about 0.18mm, so the majority of users favor.

Cold rolled steel coil substrate products deep processing of high value-added products. Such as electro-galvanized, hot dip galvanized, electro-galvanized fingerprint resistant, painted steel roll damping composite steel, PVC laminating steel plates, etc., so that the excellent quality of these products has a beautiful, high resistance to corrosion, has been widely used.

Cold rolled steel coil finishing after annealing, cut the head, tail, trimming, flattening, smooth, heavy volume, or longitudinal clipboard. Cold-rolled products are widely used in automobile manufacturing, household electrical appliances, instruments, switches, buildings, office furniture and other industries. Steel plate strapping package weight of 3 to 5 tons. Flat sub-volume typically 3 to 10 tons / volume. Coil diameter 6m.

Packing

Bare packing/bundle packing/crate packing/wooden protection at the both sides of tubes and suitably protected for seaworthy delivery or as requested.

Steel pipe bundle packing
Steel pipe bundle packing
Seamless steel pipe packing
Seamless steel pipe packing
Small diameter tube packing
Small diameter tube packing

Placing steel pipes into containers

Alloy pipe loading into container
Alloy pipe loading into container
Alloy pipe loading into container
Alloy pipe loading into container
Alloy pipe loading into container
Alloy pipe loading into container

There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method to work: prevent rusting and sea transportation security.

Steel strips bundling for fixed pipes

  • Plastic caps plugged at the two sides of pipe ends
  • Avoid damage caused by steel strapping during transportation
  • Bundled signs should be uniform and consistent
  • The same bundle(batch) of steel pipe shall come from the same furnace.
  • The steel pipe shall have the same furnace number, steel grade and specifications.

Our packing can meet any needs of the customers.

Alloying Elements

Commonly used alloying elements and their effects are listed in the table given below.

Alloying Elements Effect on the Properties
Chromium Increases Resistance to corrosion and oxidation. Increases hardenability and wear resistance. Increases high temperature strength.
Nickel Increases hardenability. Improves toughness. Increases impact strength at low temperatures.
Molybdenum Increases hardenability, high temperature hardness, and wear resistance. Enhances the effects of other alloying elements. Eliminate temper brittleness in steels. Increases high temperature strength.
Manganese Increases hardenability. Combines with sulfur to reduce its adverse effects.
Vanadium Increases hardenability, high temperature hardness, and wear resistance. Improves fatigue resistance.
Titanium Strongest carbide former. Added to stainless steel to prevent precipitation of chromium carbide.
Silicon Removes oxygen in steel making. Improves toughness. Increases hardness ability
Boron Increases hardenability. Produces fine grain size.
Aluminum Forms nitride in nitriding steels. Produces fine grain size in casting. Removes oxygen in steel melting.
Cobalt Increases heat and wear resistance.
Tungsten Increases hardness at elevated temperatures. Refines grain size.
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The White Glove Service You Deserve

When you partner with Sunny Steel, you can stop worrying about meeting deadlines thanks to our responsive and timely service. You'll also say goodbye to unnecessary shopping around. Instead, you'll get white glove service from an expert who understands your needs and can get you the materials you need quickly.

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Materials delivered on-time and at a fair price

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No delays in production or manufacturing process

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Meet engineering specifications to ensure top quality

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