Cast basalt composite elbow T-Cock
Cast basalt composite elbow T-Cock - pipe elbow fitting
Cast basalt lined ash handling pipes with flange and coupling connections provide reliable wear protection for pneumatic and hydraulic ash conveying systems.
Cast basalt lined steel ash handling pipes are engineered for the transportation of fly ash, bottom ash, boiler ash and other abrasive particulate materials. The combination of a heavy-duty steel shell and an extremely hard cast basalt lining provides outstanding wear resistance and long operational life.
Ash handling systems in thermal power plants and industrial boilers are exposed to continuous abrasion caused by high-velocity ash particles. Conventional steel pipes often suffer rapid wear, leading to frequent maintenance and costly downtime.
Cast basalt lining effectively protects the internal surface of the pipe, significantly extending service life and reducing maintenance costs.
These ash conveying pipes are available with flange connections, quick couplings or combined flange-and-coupling systems for easy installation and maintenance.
The smooth basalt surface minimizes friction and material build-up while maintaining stable flow characteristics in pneumatic and hydraulic conveying systems.
Basalt lined ash handling pipes are widely used in coal-fired power stations, biomass plants, waste-to-energy facilities, cement plants and industrial boiler systems.
An ash handling pipe is a specialized wear-resistant pipeline designed to transport fly ash, bottom ash, boiler ash, clinker ash and other abrasive combustion by-products from collection points to storage silos, disposal systems or processing facilities.
Due to the highly abrasive nature of ash particles, wear protection is critical. Cast basalt lining offers one of the most cost-effective and durable solutions for long-distance ash conveying systems.
| Component | Function |
|---|---|
| Outer Steel Pipe | Provides structural integrity and pressure resistance. |
| Bonding Layer | Secures the basalt lining to the steel shell. |
| Cast Basalt Lining | Protects against abrasion, erosion and corrosion. |
| Flange Connection | Provides reliable bolted installation. |
| Mechanical Coupling | Allows rapid assembly and replacement. |
Designed for highly abrasive fly ash and bottom ash transport.
Several times longer than conventional steel pipelines.
Available with flange and coupling connection options.
Reduces shutdown frequency and operating costs.
| Property | Typical Value |
|---|---|
| Material | Fused Cast Basalt |
| Hardness | Mohs 8–9 |
| Density | 2.9–3.1 g/cm³ |
| Compressive Strength | ≥ 450 MPa |
| Bending Strength | ≥ 65 MPa |
| Water Absorption | < 0.2% |
| Working Temperature | -40°C to 350°C |
| Abrasion Resistance | Excellent |
Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.
Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.
Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.
The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.
Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.
The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.
When you partner with Sunny Steel, you can stop worrying about meeting deadlines thanks to our responsive and timely service. You'll also say goodbye to unnecessary shopping around. Instead, you'll get white glove service from an expert who understands your needs and can get you the materials you need quickly.
