Cast basalt composite cross
Cast basalt composite cross - industrial steel product
Anti-wear curves with internal basalt lining combine steel strength with ultra-hard cast basalt for maximum wear protection in high-abrasion pipeline turning points.
Anti-wear curve internally basalted is a high-performance composite pipe fitting specially designed for the most severely worn turning positions in industrial conveying pipelines. It consists of a carbon steel or alloy steel outer bend and a high-density fused cast basalt lining installed on the inner wall.
Pipeline bends and curves are the parts most vulnerable to impact and abrasion in slurry, ash, ore powder and other conveying systems. Our internally basalted anti-wear curves use basalt with a hardness of HRC 80‑90 as the lining material, which can withstand long‑term high‑speed scouring and friction, making the service life of the bend 15‑20 times longer than that of ordinary steel bends.
These basalt lined curves are widely used in power plants, mines, metallurgy, cement, coal and chemical industries, effectively solving the problem of frequent replacement and maintenance of pipe bends in harsh working conditions.
Our internally basalted anti-wear curves have excellent comprehensive performance, which can fully meet the needs of high-abrasion and high-corrosion working conditions:
The internal lining of our anti-wear curves adopts high‑purity fused cast basalt, which is formed by high‑temperature melting and casting at 1500°C, with compact structure, no pores and stable performance.
| Performance Item | Parameter Value | Testing Standard |
|---|---|---|
| Hardness (HRC) | 80 - 90 | Rockwell Hardness |
| Compressive Strength (MPa) | ≥ 750 | GB/T 4740 |
| Bulk Density (g/cm³) | ≥ 2.95 | Archimedes Method |
| Wear Resistance | 10‑15 times of Mn13 steel | Wear Test |
| Working Temperature | -50 ~ 350°C | Actual Application |
Our anti-wear curves internally basalted adopt precision casting and composite assembly processes to ensure perfect fit and firm combination of basalt lining and steel bend:
We provide complete specifications of internally basalted anti-wear curves, covering conventional pipe diameters and bending angles, and can customize special sizes according to customer needs.
| Nominal Diameter (DN) | Outer Diameter (mm) | Basalt Thickness (mm) | Bending Angle | Bending Radius |
|---|---|---|---|---|
| DN50 – DN100 | 57 – 108 | 10 – 15 | 30°/45°/60°/90° | R = 1D / 1.5D |
| DN125 – DN200 | 133 – 219 | 12 – 18 | 30°/45°/60°/90° | R = 1.5D / 2D |
| DN250 – DN400 | 273 – 426 | 15 – 20 | 30°/45°/60°/90° | R = 2D / 2.5D |
| DN450 – DN600 | 480 – 630 | 18 – 25 | 30°/45°/60°/90° | R = 2.5D / 3D |
Our internally basalted anti-wear curves support a variety of connection methods to adapt to different pipeline systems and installation environments:
All connection ports are protected by basalt lining to avoid wear at the joints and ensure the overall service life of the pipeline system.
We provide a complete set of basalt lined pipeline systems to achieve full-lifecycle wear protection for the entire conveying line:
| Product Type | Specification | Application Position |
|---|---|---|
| Straight Basalt Pipe | DN50‑DN600 | Straight pipeline section |
| Basalt Lined Bend | 30°‑90° | Pipeline turning section |
| Basalt Lined Tee | Equal / Reducer | Pipeline branching section |
| Basalt Lined Reducer | Customized | Pipeline diameter changing section |
Anti-wear curves internally basalted are widely used in industrial fields with severe wear and corrosion, especially for pipeline turning parts with high-speed material impact:
Compared with ordinary steel bends, alloy bends and cast stone bends, internally basalted anti-wear curves have obvious advantages in wear resistance, service life and cost performance:
| Bend Type | Wear Resistance | Service Life | Installation | Cost Performance |
|---|---|---|---|---|
| Ordinary Steel Bend | Poor | 1‑3 months | Easy | Low |
| Wear-resistant Alloy Bend | Medium | 6‑12 months | Medium | Medium |
| Cast Stone Bend | Good | 2‑3 years | Difficult | Medium |
| Basalt Lined Bend | Excellent | 10+ years | Easy | High |
Installation and maintenance of internally basalted anti-wear curves are simple and convenient, and following standard operating procedures can further extend their service life:
During installation, avoid strong impact and knocking on the basalt lining to prevent cracking. The bending direction should be consistent with the material flow direction. Regularly check the flange connection tightness and pipeline operation status.
In daily use, avoid exceeding the rated temperature and pressure range. If local damage occurs, it can be repaired with special basalt repair glue, which is fast and low-cost.
Our anti-wear curves internally basalted adopt optimized structural design to improve wear resistance and stability:
The basalt lining adopts arc-shaped interlocking design, which fits closely with the steel bend and is not easy to fall off. The adhesive uses high-temperature inorganic materials with strong bonding force and good aging resistance. The inner wall is smooth with low resistance, which can reduce material impact and energy consumption.
For large diameter and high impact working conditions, we adopt composite fixation technology of pasting + inlaying to ensure the lining is firm and reliable.
Each internally basalted anti-wear curve undergoes strict quality control and testing before leaving the factory, fully meeting national and industrial wear-resistant pipeline standards:
We provide personalized customization services for anti-wear curves internally basalted according to customer's working conditions, medium properties, conveying parameters and installation environment:
Our technical team can customize bending radius, angle, diameter, connection method and basalt thickness. Special-shaped bends, large-diameter bends and high-temperature resistant bends can be customized to meet the needs of complex working conditions.
We also provide on-site measurement, installation guidance and after-sales maintenance services to provide customers with a full set of wear-resistant pipeline solutions.
Our internally basalted anti-wear curves use professional shockproof and moisture-proof packaging to protect the basalt lining and pipe ports from damage during transportation.
Small and medium-sized bends are packed in wooden boxes with foam protection, and large-sized bends are bundled with steel belts and equipped with protective sleeves. We support sea, land and air transportation, and can arrange transportation modes according to customer's delivery location and time requirements.
Complete product certificates, testing reports and installation manuals are provided with the goods to facilitate customer acceptance and use.
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When you partner with Sunny Steel, you can stop worrying about meeting deadlines thanks to our responsive and timely service. You'll also say goodbye to unnecessary shopping around. Instead, you'll get white glove service from an expert who understands your needs and can get you the materials you need quickly.
