MSS SP-44

MSS SP-44 covers pressure-temperature ratings, materials, dimensions, tolerances, marking, and testing for steel pipeline flanges.

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MSS SP-44 Flange

MSS SP-44 is the standard for high-strength, cold-worked, carbon steel grade welding for pipelines. It provides guidelines for the design, manufacturing, and testing of flanges used in pipeline systems.

The flanges covered by MSS SP-44 range in size from NPS 12 to NPS 24, and they are equivalent to ASME B16.5 flanges. Additionally, MSS SP-44 also covers flanges larger than NPS 26, which are known as ASME B16.47 Series A flanges.

It is important to note that MSS SP-44 is the only source for NPS 22 flange dimensions.

The standard inlcudes all the flange types in forged steel or steel inlcudes Weld Neck Flange, Slip On Flange, Lap Joint Flange and Blind flanges and etc.

Dimensional and tolerance requirements for NPS 10 and smaller flanges in this standard refer to ASME B16.5. 

Pressure Temperature Ratings

Flanges understand the standard has follwing pressure ratings: Class 150, 300, 400, 600 or 900.

Sizes

NPS and DN as follows:

NPS 12 14 16 18 20 22 24 26 28 30 32 34 36
DN 300 350 400 450 500 550 600 650 700 750 800 850 900
NPS 38 40 42 44 46 48 50 52 54 56 58 60
DN 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

Materials of MSS SP-44

All materials used for making MSS SP-44 flanges shall be "killed" steel. It shall be suitable for field welding to other flanges, fittings, or pipe manufactured according to ASTM A105, A53, A106, A350, A381, A516, A537, A694, A707 and API 5L.

It defines maximum carbon content of 0.30%, and CE shall not exceed 0.48%, based on ladle analysis, without prior approval of the purchaser. If the CE exceeds 0.45%, the flange shal be marked with actual CE result. All test methods shall be as specified in ASTM A370.

Chemical Composition

Table 1

Elemen​​​​​t Limits (%)
Min. Max.
C - 0.3
Mn 0.6 1.6
P - 0.025
S - 0.025
Si 0.15 0.35
Cu - 0.4
Ni - 0.4
Cr - 0.3
Mo - 0.12
V - 0.11
Nb - 0.05
B - 0.001
Cu+Ni+Cr+Mo - 1

Tensile Requirements of MSS SP-44

Tensile Requirements

SI (Metric) and U.S. Customary

Grade Yield Point
(Min.)
Tensile Strength
(Min.)
Elongation 50mm 
Mpa ksi Mpa ksi (2 in.) (Min. %)
F36 248 36 414 60 20
F42 290 42 414 60 20
F46 317 46 414 60 20
F48 331 48 427 62 20
F50 345 50 441 64 20
F52 359 52 455 66 20
F56 386 56 469 68 20
F60 414 60 517 75 20
F65 448 65 531 77 18
F70 483 70 552 80 18
F80 550 80 620 90 16

Impact Test

Impact testing is not required for Grade F42 and lower. 

From each steel sheet, one set (three specimens) shall be tested at a maximum temperature of -45℃ (-50℉) and show 27J (20ft-lb) minimum average, 20J (15 ft-lb) individual minium.

Hardness

Hardness shall be HBW 235 as maximum.

Bolting

Boltings listed in Table 3 shall be used in flanged joints covered by MSS SP-44. Bolting produced from other materials may be used if permitted by the applicable code or governmental regulation. 

Heat Treatment

MSS SP-42 F42 and higher grades shall be normalized, normalized and tempered, quenched and tempered, or precipitation treated and aged. Class 400 and higher classes of Grade F36 flanges shall be anneald, normalized, normalized and tempered, or quenched and tempered as defined in ASTM A961; But the minimum tempering temperature shall be 540℃ (1000℉).

MSS SP-44 Flange Design Spec

Tolerances

MSS SP-44 flange toleance

Drilling template

The flange drilling template is determined as follows:

The Class 150 flange drilling template is identical to the Class 125 in ASME B16.5 and ASME B16.1.

The drilled template for class 300 flanges smaller than or equal to NPS24 is the same as that for class 250 flanges in ASME B16.5 and ASME B16.1. The drilled templates for class 400, class 600, and class 900 flanges in sizes less than or equal to NPS24 are the same as those for ASME B16.5.

The NPS 26 through NPS 60 Class 150, 300, 400, 600, and 900 flanges are the same as those of series A flanges in ASME standard B16.47.

Flange Ring design

For flanges with nominal pipe diameter less than or equal to NPS24, the outer diameter and flange thickness shall meet the requirements of ASME B16.5. For flanges with nominal pipe diameters of NPS26 through NPS60, the outer diameter and flange thickness shall comply with the requirements of ASME B16.47 for series A flanges

Hub Design

ASME B16.5 and B16.47 weld flange ratings are based on the weld flange neck and have a calculated wall thickness at least equal to the pipe. The pipe has a specified minimum yield strength of 276 MPa (40000 psi) and a maximum bore size.

NPS 60 and Smaller

When the mechanical properties (minimum yield strength) of the various parts are equal to or greater than the line to which it is connected, the flange neck may be the same size as specified in the ASME B16.5 or 16.47A series.

Marking

Flanges shall be marked in accordance with the rules specified in MSS Standard Practice SP-25. In addition, the letter PL should be added before the level symbol. The grade symbol on the weld neck flange marks the material grade of the weld flange neck.

Facing

The accuracy of the pipe flange contact surface should be determined by the visual comparison method using the Ra sample block instead of the stylus plotter and the electronic magnifier.

Raised Face

It provide concentric serrated or helical teeth with an accuracy between 3.2 μm (125 μinch) and 6.3μm (250μinch). The cutting tool used shall have a radius greater than or equal to 1.5mm (0.06 in) and 1.7 to 2.2 grooves per mm (44 to 55 grooves per inch).

Ring Joint

The side surface roughness of gasket groove shall not exceed 1.6μm (63μinch).

Flange Testing

Hydrostatic test of the flange is not required. However, the hydrostatic pressure test of the flange joint may be carried out at a pressure not exceeding 1.5 times the 38 ° C (100 ° F) rating.

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

Ni-Hard Wearback Pipes Ni-Hard Wearback Pipes