Large Diameter Flanges

Large Diameter Flanges

The large diameter flanges are used to connect or to block off two very large diameters sized pipes.

We stock large diameter (18" – 42") SLIP-ON, Lap Joint, Weld Neck, and Blind Flanges in SA105N, in class 150 and 300, and can also source a variety of sizes and classes for longer lead times, from 12" to 60".

A Large Diameter flange is a metal ring that is used to connect valves, pipes, pumps and other equipment that is necessary to form pipelines. The Large Diameter flange also allows people to have easy inspection, rapid modification, and easy and quick access to clean the pipes.

Large Diameter Flanges Finished

Natural, Nickel Plated, Electro Polished Plated or any coating as per customer specification.

Any kind of special die casting sand gravity die lost wax shell moulding castings and cast parts casting produced to user specifications. We can be more competitive than Chinese castings and cast parts made in China Taiwan Asia Korea as traditional Indian expertise in Brass castings and Brass casting is superior and Indian Carbon Steel foundry / foundries are more competitive than other S.S. Carbon Steel foundries.

What Materials Are Flanges Made From?

The most typical material used for making large diameter flanges is carbon steel that has been forged carefully and which surfaces have been machined.
The flanges are made in multiple ways. Some have lips, while others do not. Nearly every type of flange has a seal attached to it in order to preclude any type of leaks from the pipeline.

Large Diameter Flanges Types

Large Diameter Flanges are corrosion resistant and have a wide variety of uses. We carry variety of threaded flanges, weld neck flanges and slip on flanges and of course we can can custom build Large Diameter Flanges to your specifications.

The A350 LF2 Line is often referred to as Carbon Steel Low Temp Fittings or Flanges

Large Diameter Flanges Simple to fit

Spectacle Blind Flange

Large Diameter Flanges are an integral part of the pipeline system.

1 Simple to Fit

Simple installation in any weather and trench conditions,even underwater!

2 Long Life Expectancy

Elastomeric sealing gaskets are designed to have at least a 50 year lifespan

3 Corrosion Protection

Metal components are coated with Rilsan Nylon 11 which is WRAS approved for use with potable water. The nuts and bolts are Sheraplex coated to WIS 4-52-03, offering long term protection against corrosion, impact and abrasion to ensure continued reliable protection to corrosion, impact and abrasion and therefore ensures continued reliable performance.

Bolting two different flanges together with a gasket place between the two flanges in order to make a seal in the pipe joint creates flanged joints.

We carry a large inventory of Large Diameter Flanges in many types and sizes.

Federal

Check out the following information regarding Federal Large Diameter Flange products:

Flange Material

Materials

Pipe flanges are manufactured in all the different materials like stainless steel, cast iron, aluminium, brass, bronze, plastic etc. but the most used material is forged carbon steel and have machined surfaces.

Flanges are welded to pipe and equipment nozzle. Accordingly, it is manufactured from the following materials;

  • Carbon steel
  • Low alloy steel
  • Stainless steel
  • Combination of Exotic materials (Stub) and other backing materials

The list of materials used in manufacturing is covered in ASME B16.5 & B16.47.

  • ASME B16.5 -Pipe Flanges and Flanged Fittings NPS ½” to 24”
  • ASME B16.47 -Large Diameter Steel Flanges NPS 26” to 60”

Commonly used Forged material grads are

  • Carbon Steel: – ASTM A105, ASTM A350 LF1/2, ASTM A181
  • Alloy Steel: – ASTM A182F1 /F2 /F5 /F7 /F9 /F11 /F12 /F22
  • Stainless Steel: – ASTM A182F6 /F304 /F304L /F316 /F316L/ F321/F347/F348

Frequently used astm grades

Material Fittings Flanges Valves Bolts & Nuts
Carbon Steel A234 Gr WPA A105 A216 Gr WCB A193 Gr B7
A194 Gr 2H
A234 Gr WPB A105 A216 Gr WCB
A234 Gr WPC A105 A216 Gr WCB
Carbon Steel
Alloy
High-Temp
A234 Gr WP1 A182 Gr F1 A217 Gr WC1 A193 Gr B7
A194 Gr 2H
A234 Gr WP11 A182 Gr F11 A217 Gr WC6
A234 Gr WP12 A182 Gr F12 A217 Gr WC6
A234 Gr WP22 A182 Gr F22 A217 Gr WC9
A234 Gr WP5 A182 Gr F5 A217 Gr C5
A234 Gr WP9 A182 Gr F9 A217 Gr C12
Carbon Steel
Alloy Low-Temp
A420 Gr WPL6 A350 Gr LF2 A352 Gr LCB A320 Gr L7
A194 Gr 7
A420 Gr WPL3 A350 Gr LF3 A352 Gr LC3
Austenitic Stainless Steel A403 Gr WP304 A182 Gr F304 A182 Gr F304 A193 Gr B8
A194 Gr 8
A403 Gr WP316 A182 Gr F316 A182 Gr F316
A403 Gr WP321 A182 Gr F321 A182 Gr F321
A403 Gr WP347 A182 Gr F347 A182 Gr F347

ASTM standards define the specific manufacturing process of the material and determine the exact chemical composition of pipes, fittings and flanges, through percentages of the permitted quantities of carbon, magnesium, nickel, etc., and are indicated by "Grade".

The usual materials of flanges include stainless steel, carbon steel, aluminum and plastic. The choice of the material largely depends on the purpose of the flange. For example, stainless steel is more durable and is necessary for heavy use. On the other hand, plastic is more feasible for use in the home because of its reasonable price and easy installation. The materials used for flanges are under the designation of the American Society of Mechanical Engineers.


Flange materials acc. to ASTM

The most common materials for pipe flanges (forged grades) are: ASTM A105 (carbon steel high temperature to match A53/A106/API 5L pipes), A350 Grades LF1/2/3 (carbon steel low temperature to match A333 pipes), A694 Grades F42 to F80 (high yield carbon steel to match API 5L pipe grades), ASTM A182 Grades F5 to F91 (alloy steel flanges to match A335 pipes), A182 Grade F304/316 (stainless steel flanges to match A312 SS pipes), A182 Gr. F44/F51/F53/F55 (duplex and super duplex to match A790/A928 pipes) and various nickel alloy grades (Inconel, Incoloy, Hastelloy, Monel).

The material qualities for these flanges are defined in the ASTM standards.


What are ASTM Grades?

For example, a carbon steel pipe can be identified with Grade A or B, a stainless-steel pipe with Grade TP304 or Grade TP321, a carbon steel fitting with Grade WPB etc.

Frequently Asked Questions
Pipe Flange Standards mainly include three systems in the world, ANSI/ASME flange system(American), DIN flange system(European system), JIS flange system, other system made according to this three systems, like GB flange standard, which mainly made according to ANSI/ASME and DIN flange standard, Duwa Piping supplies those flanges with top quality and soonest delivery time.
  • ASME B16.1 – Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125, and 250
  • ASME B16.5 – Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24 Metric/Inch Standard
  • ASME B16.20 – Ring Joint Gaskets and Grooves for Steel Pipe Flanges
  • ASME B16.21 – Nonmetallic Flat Gaskets for Pipe Flanges
  • ASME B16.24 – Cast Copper Alloy Pipe Flanges and Flanged Fittings: Classes 150, 300, 600, 900, 1500, and 2500
  • ASME B16.34 – Large Diameter Steel Flanges (NPS 26 through NPS 60)
  • ASME B16.36 – Orifice Flanges
  • ASME B16.42 – Ductile Iron Pipe Flanges and Flanged Fittings: Classes 150 and 300
  • ASME B16.47 – Large Diameter Steel Flanges (NPS 26 Through NPS 60)
  • ASTM A105 – Specification for Carbon Steel Forgings for Piping Applications
  • ASTM A182 – Specification for Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High Temperature Service
  • ASTM A193 – Specification for Alloy Steel and Stainless Steel Bolting Materials for High Temperature Service
  • ASTM A194 – Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure and High Temperature Service
  • ASTM A694 – Specification for Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service
  • ASTM A707 – Specification for Flanges, Forged, Carbon and Allow Steel for Low Temperature Service
  • AWWA C115 – Standard for Flanged Ductile Iron Pipe with Ductile-Iron or Gray-Iron Threaded Flanges
  • ISO 5251 – Stainless steel butt-welding fittings
  • MSS SP-6 – Standard Finishes for Contact Faces Pipe Flanges and Connecting End Flanges of Valves and Fittings
  • MSS SP-9 – Spot Facing for Bronze, Iron and Steel Flanges
  • MSS SP-25 – Standard Marking Systems for Valves, Fittings, Flanges, and Unions
  • MSS SP-44 – Steel Pipeline Flanges
  • MSS SP-53 – Quality Standards for Steel Castings and Forgings for Valves, Flanges and Fittings and Other Piping Components – Magnetic Particle
  • MSS SP-54 – Quality Standards for Steel Castings and for Valves, Flanges and Fittings and Other Piping Components – Radiographic
  • MSS SP-55 – Quality Standards for Steel Castings and for Valves, Flanges and Fittings and Other Piping Components – Visual
  • MSS SP-75 – High Test Wrought Butt Welding Fittings
  • MSS SP-106 – Cast Copper Alloy Flanges and Flanged Fittings Class 125,150, and 300
  • ASME B16.5 and ASME B16.47 cover pipe flanges up to NPS 60 (B16.5 from 1/2″ to 24″ and B16.47 from 26″ to 60″). ANSI
  • B16.47 covers two series of flanges, Series A is equal to MSS SP-44-44, and Series B is equal to API 605 (API 605 has been canclled).
Application of flanges

Applications

A flange is a method of connecting pipes, valves, pumps, and other equipment to form a piping system. It also provides easy access for cleaning, inspection, or modification.

When a piping joint requires to be dismantled, flanges are being used. These are primarily used on equipment, valves, and specialty items. Breakout flanges are provided at predetermined intervals in certain pipelines where maintenance is a regular occurrence. The flanges, gaskets, and bolting make up a flanged joint, which is made up of three separate but interconnected components. To achieve a leak-proof joint, special controls are required in the selection and application of all of these elements.

Here are the details of Flanges about their advantages and their applications.

Advantages of Flanges

Pipes, valves, pumps, and other parts are connected with flanges to form a piping system. Generally, flanges are welded or screwed together. The use of flanges makes pipe system maintenance and repair a breeze. Instead of taking the entire pipe for inspection, a small section of the pipe can be carefully investigated to use a flange to locate the fault.

The following are the five most important benefits of The following are the five most important benefits of flanges:

  • Easy assembly in tight spaces where wrenches may not have clearance if traditional flange fittings are used. With moderate torque, they’re easier to put together.
  • In hard-to-reach areas where flexibility is required, adapters in the hose line, pipe, or tube can be removed.
  • Pipe connections, tubes, or large hose links with high pressure, vibration, or shock pressures that could damage traditional large hydraulic fittings more easily.
  • In rigid lines such as metal tubes or continuous pipes, making connections allows for easy maintenance.
  • In demanding hydraulic applications, reduce the chance of components becoming loose.

A flange is a method of connecting pipes, valves, pumps, and other equipment to form a piping system. It also provides easy access for cleaning, inspection, or modification. Flanges are usually welded or screwed.

In many applications, engineers need to find a way to close off a chamber or cylinder in a very secure fashion, usually because the substance inside must differ from the substance outside in composition or pressure.

They do this by fastening two pieces of metal or other material together with a circle of bolts on a lip. This “lip” is a flange.


Plumbing

You can connect two sections of metal piping by soldering or welding them together, but pipes connected in this way are very susceptible to bursting at high pressures. A way of connecting two sections of pipe more securely is by having flanged ends that you can connect with bolts. This way, even if gases or liquids build up to high pressures inside the pipe, it will often hold with no problem.


Mechanics

In order to connect two sections of a large, enclosed area, it is often best to used flanges and bolts. An example of this is the connection between the engine and the transmission in an automobile. In this case, both the engine and the transmission contain a number of moving parts that can easily get damaged if they get dust or other small objects inside of them. By connecting the outer casings of the engine and transmission in this way, engineers protect the inner workings of both.


Electronics

Flanges have a specific purpose in cameras and other electronic devices. Though flanges in such items do not usually have to sustain high pressures, they do have to hold tight so they can keep out harmful particles. These flanges are usually found connecting two different materials, such as the glass of a lens and the rest of the body of the camera.

Frequently Asked Questions
Flanges have flat or flush surfaces that are vertical to the pipe to which they are attached. The attachment process involves mechanically joining two or more faces using bolts, adhesives, collars, or welds. Due to the attachment requirements, a flange must fit the equipment or pipe that it’s designed. That’s why it’s necessary to check all the possible specifications and dimensions to ascertain that it’s of the right size, type, and material.
Pipe flanges, gaskets, and bolts are the three parts that comprise a flanged connection. Gaskets and bolts are typically made of the same flange materials or a material approved for the pipe components. The gaskets mainly include full-face gaskets and ring gaskets. Full-face gaskets match raised-face flanges, while ring gaskets fit flat-faced flanges. All components need even alignment and firm fastening for normal operation.
Flange sizing depends on flange type and matching piping. You need to measure four key data: inside diameter, outside diameter, bolt hole count and bolt hole center. Take precise measurements, round up bolt diameter to half or whole inches, then compare with manufacturer specification tables to select the correct model.
Before delivery, every flange undergoes strict inspection, including outer & inner diameter of body, bolt circle & bolt hole diameter, hub diameter & thickness of weld end, length of the hub, as well as straightness and alignment of the bolt hole. All inspections follow ASME B16.5 and B16.47 standards for permissible tolerances.
Main mainstream standards: ASTM A105 for forged carbon steel flanges for high-pressure service; ASTM A182 for alloy steel flanges for high-temperature service; ANSI B16.5 and ASME B16.47 for dimension and tolerance of steel flanges; DIN 2632-2638 for European standard steel flanges; BS 4504 for British standard pipe flanges. The selection depends on working pressure, temperature and conveying medium.
Common connection methods include threading, welding and bolting. Threaded flanges apply to low-pressure and small-diameter pipelines. Welded flanges are suitable for large-diameter, high-pressure and high-temperature pipelines. Butt weld connections are recommended for pipelines under expansion, vibration and other severe mechanical forces.
Most leakage problems of flanged connections are caused by improper installation of gaskets. Professional construction and supervision are required to ensure tight sealing and stable operation of the entire piping system.
Flanged connection construction shall comply with TSE – TS EN 1591 Part 1-4 standard, which specifies a full set of requirements for standard execution of flanges and their joints.
Welded flanges are widely used for pipelines over 2 inches under high pressure and high temperature. Threaded flanges are used for small-diameter pipelines without severe mechanical forces like expansion and vibration.

Delivery

Steel flanges must be packed with seaworthy packing method then delivery to customers, usually the packing way include wooden box, wooden pallet, iron & steel cage, iron & steel pallet etc.

Flange Marking

Flange Marking

Flange markings are governed by ANSI ASME codes. Flange marking includes;

  • Manufacturer logo
  • ASTM material code
  • Material Grade
  • Service rating (Pressure-temperature Class))
  • Size
  • Thickness (Schedule)
  • Heat No
  • Special marking if any QT (Quenched and tempered) or W (Repair by welding)

PMI-raw material inspection

Flange raw material PMI
Flange raw material PMI
Flange raw material PMI

Size inspection

ASME B16.5 and B16.47 standards cover permissible tolerances for inspection.

Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection

Packing

Because of the normal wooden boxes or wooden pallets have to do fumigation treatment, we usually use plywood pallet or plywood case or box to pack steel flanges without fumigation treatment.

Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection
Flange size inspection

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