Seamless Ferritic Alloy-Steel P11 Pipe is a type of pipe made from ferritic alloy-steel material.
Download PDFSeamless Ferritic Alloy-Steel P11 Pipe is a type of pipe made from ferritic alloy-steel material. The P11 designation refers to the particular grade of alloy steel used for this type of pipe. Ferritic alloy-steel is a type of steel that contains a high percentage of chromium, which gives it good resistance to corrosion and oxidation. This makes P11 pipes an ideal choice for applications that require high-temperature resistance and excellent corrosion resistance.
The seamless design of P11 pipes means they do not have any welded seams or joints. This ensures a higher level of strength and durability, as there are no weak spots in the piping. P11 pipes are often used in high-temperature applications such as steam boilers, superheaters, and heat exchangers. They are also commonly used in power plants, chemical plants, and refineries because of their high resistance to oxidation and corrosion.
The manufacturing process for P11 pipes involves the use of high-quality materials and precision machining techniques. This ensures that the finished pipes meet strict industry standards for strength, durability, and dimensional accuracy. When selecting P11 pipes, it is important to choose a reputable manufacturer with a proven track record of producing high-quality pipes that meet industry standards.
Overall, Seamless Ferritic Alloy-Steel P11 Pipes are a reliable and durable option for a wide range of high-temperature applications. They offer excellent resistance to oxidation and corrosion, ensuring a long service life and reducing the need for maintenance and repairs.
ASTM A335 P11 is a type of low-alloy steel that is commonly used in high-temperature and high-pressure applications, such as those found in power plants and nuclear plants. This type of steel contains a specific combination of chromium (Cr), molybdenum (Mo), and iron (Fe), and is specifically designed to be used in environments that require resistance to high temperatures and high pressures.
ASTM A335 P11 typically contains between 1% to 1.5% chromium and 0.44% to 0.65% molybdenum. This alloy steel has excellent oxidation and corrosion resistance and can operate stably for extended periods of time under high-temperature and high-pressure conditions.
ASTM A335 P11 steel pipes are manufactured according to standard specifications and are available in various shapes and sizes, including round, square, and rectangular. These pipes are treated to increase their wear resistance and corrosion resistance, making them suitable for prolonged use in harsh working environments.
In engineering applications that utilize ASTM A335 P11 materials, it is often necessary to conform to specific standards and specifications to ensure quality and reliability.
The steel material shall conform to chemical composition, tensile property, and hardness requirements. Each length of pipe shall be subjected to the hydrostatic test. Also, each pipe shall be examined by a non-destructive examination method in accordance to the required practices.
The different mechanical test requirements for pipes, namely, transverse or longitudinal tension test, flattening test, and hardness or bend test are presented.
Both ends of each crate will indicate the order no., heat no., dimensions, weight and bundles or as requested.
| Compositions | Data |
|---|---|
| UNS Designa-tion | K11597 |
| Carbon | 0.05-0.60 |
| Manganese | 0.30-0.60 |
| Phosphorus(max.) | 0.025 |
| Sulfur(max.) | 0.025 |
| Silicon | 0.50-1.00 |
| Nickel | … |
| Chromium | 1.00-1.50 |
| Molybdenum | 0.44-0.65 |
| Other Elements | … |
| Properties | Data |
|---|---|
| Tensile strength, min, (MPa) | 415 Mpa |
| Yield strength, min, (MPa) | 205 Mpa |
| Elongation, min, (%), L/T | 30/20 |
ASTM A335 P11 has several equivalent grades, which are listed below:
These grades have similar chemical compositions and mechanical properties to ASTM A335 P11 and can be used interchangeably in most applications. However, it is important to ensure that the equivalent grade meets the specific requirements of the intended application before selecting it as an alternative to ASTM A335 P11.
ASTM A335 P11 pipe is widely used in various applications in different industries, including:
In summary, ASTM A335 P11 pipe is used in various high-temperature and high-pressure applications across multiple industries. Its combination of properties, including high-temperature resistance, corrosion resistance, and high-pressure resistance makes it an ideal choice for use in harsh environments.
| ASTM A450 | Hot rolled | OD, mm | Tolerance |
|---|---|---|---|
| 101.6＜OD≤190.5 | +0.4/-1.2 | ||
| OD≤101.6 | +0.4/-0.8 | ||
| 190.5＜OD≤228.6 | +0.4/-1.6 | ||
| Cold Drawn | OD＜25.4 | ±0.10 | |
| 63.5≤OD＜76.2 | ±0.30 | ||
| 76.2≤OD≤101.6 | ±0.38 | ||
| 50.8≤OD＜63.5 | ±0.25 | ||
| 25.4≤OD≤38.1 | ±0.15 | ||
| 101.6＜OD≤190.5 | +0.38/-0.64 | ||
| 38.1＜OD＜50.8 | ±0.20 | ||
| 190.5＜OD≤228.6 | +0.38/-1.14 | ||
| ASTM A530/ASTM A335 | Nominal Pipe Size | 8＜OD≤12 | +2.38/-0.79 |
| 1/8≤OD≤1-1/2 | ±0.40 | ||
| 1-1/2＜OD≤4 | ±0.79 | ||
| 4＜OD≤8 | +1.59/-0.79 |
ASTM A335 is a standard specification for seamless ferritic alloy-steel pipe intended for high-temperature service.
This material is commonly used in power plants, refineries, and other industrial settings where high-temperature and high-pressure conditions are encountered. The "A" in ASTM A335 stands for "alloy," indicating that the pipe is made from alloy steel, which typically includes elements such as chromium, molybdenum, and sometimes vanadium to enhance its high-temperature properties.
ASTM A335 pipes are available in various grades, such as P1, P2, P5, P9, P11, P22, P91, and P92, each with specific chemical compositions and mechanical properties to suit different applications. These pipes are designed to withstand high temperatures and pressures while maintaining their strength and integrity over time.
1 This specification covers nominal wall and minimum wall seamless ferritic alloy-steel pipe intended for high-temperature service. Pipe ordered to this specification shall be suitable for bending, flanging (vanstoning), and similar forming operations, and for fusion welding. Selection will depend upon design, service conditions, mechanical properties, and high-temperature characteristics.
2 Several grades of ferritic steels (see Note 1) are covered. Their compositions are given in Table 1.
Note 1. Ferritic steels in this specification are defined as low- and intermediate-alloy steels containing up to and including 10% chromium.
3 Supplementary requirements (S1 to S7) of an optional nature are provided. These supplementary requirements call for additional tests to be made, and when desired, shall be so stated in the order together with the number of such tests required.
4 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. The inch-pound units shall apply unless the "M" designation of this specification is specified in the order.
Note The dimensionless designator NPS (nominal pipe size) has been substituted in this standard for such traditional terms as "nominal diameter", "size", and "nominal size".
ASTM A335 Seamless Steel Pipe is generally named chrome moly pipe for the chemical elements- Molybdenum and Chromium. Molybdenum improves steel performances as steel strength, elastic limit, wear resistance, impact and hardenability.
ASTM A335 seamless steel pipe is a popular choice for high-temperature applications due to several key reasons:
In summary, ASTM A335 seamless steel pipe is popular in high-temperature applications due to its high-temperature resistance, corrosion resistance, high strength, good weldability, uniform properties, and cost-effectiveness. Its combination of properties makes it an ideal choice for use in various high-temperature and high-pressure applications, especially in the power generation, chemical processing, and oil and gas industries.
ASTM Specification pipe confirming to ASTM A335 shall have the following chemical properties. Tensile and Hardness Requirements The tensile properties of the ASTM A335 pipe shall conform to the requirements as prescribed. Pipe of Grades P91, P92, and P122 shall have a hardness not exceeding 250 HB/265 HV [25 HRC]. For pipe of Grades P91, P92, P122, and P911, Brinell, Vickers, or Rockwell hardness tests shall be made on a specimen from each lot (see Note 7). These pipe bear high resistance to rupture at high temperature and pressures. With hydrogen crack resistance and sulfide stress corrosion cracking chrome moly pipe are highly preferred over Carbon pipe.
| Grade | C | Mn | P max | S max | Si | Cr | Mo | V | N | Others |
|---|---|---|---|---|---|---|---|---|---|---|
| P1 | 0.1-0.2 | 0.3-0.8 | 0.025 | 0.025 | 0.1-0.5 | 1.0-1.5 | 0.44-0.65 | / | / | / |
| P2 | 0.1-0.2 | 0.3-0.61 | 0.025 | 0.025 | 0.1-0.3 | 0.5-0.81 | 0.44-0.65 | / | / | / |
| P5 | ≤0.15 | 0.3-0.6 | 0.025 | 0.025 | ≤0.5 | 4.0-6.0 | 0.45-0.65 | / | / | / |
| P5b | ≤0.15 | 0.3-0.6 | 0.025 | 0.025 | 1.0-2.0 | 4.0-6.0 | 0.45-0.65 | / | / | / |
| P5c | ≤0.12 | 0.3-0.6 | 0.025 | 0.025 | ≤0.5 | 4.0-6.0 | 0.45-0.65 | / | / | / |
| P9 | ≤0.15 | 0.3-0.6 | 0.025 | 0.025 | 0.25-1.0 | 8.0-10.0 | 0.9-1.1 | / | / | / |
| P11 | 0.05-0.15 | 0.3-0.6 | 0.025 | 0.025 | 0.5-1.0 | 1.0-1.5 | 0.44-0.65 | / | / | / |
| P12 | 0.05-0.15 | 0.3-0.61 | 0.025 | 0.025 | ≤0.5 | 0.8-1.25 | 0.44-0.65 | / | / | / |
| P15 | 0.05-0.15 | 0.3-0.6 | 0.025 | 0.025 | 1.15-1.65 | / | 0.44-0.65 | / | / | / |
| P21 | 0.05-0.15 | 0.3-0.6 | 0.025 | 0.025 | ≤0.5 | 2.65-3.35 | 0.8-1.06 | / | / | / |
| P22 | 0.05-0.15 | 0.3-0.6 | 0.025 | 0.025 | ≤0.5 | 1.9-2.6 | 0.87-1.13 | / | / | / |
| P23 | 0.04-0.1 | 0.1-0.6 | 0.03 | 0.01 | ≤0.5 | 1.9-2.6 | 0.05-0.3 | 0.2-0.3 | ≤0.015 | Cb(0.02-0.08) ,B(0.001-0.006) |
| Al(≤0.03), W(1.45-1.75) | ||||||||||
| Ni(≤0.4), Ti(0.005-0.060) | ||||||||||
| P24 | 0.05-0.1 | 0.3-0.7 | 0.02 | 0.01 | 0.15-0.45 | 2.2-2.6 | 0.9-1.1 | 0.2-0.3 | ≤0.012 | Ti(0.06-0.1), Al(≤0.02) |
| B(0.0015-0.007) | ||||||||||
| P36 | 0.1-0.17 | 0.8-1.2 | 0.03 | 0.025 | 0.25-0.50 | ≤0.30 | 0.25-0.50 | ≤0.02 | ≤0.02 | Ni(1.0-1.3), Cu(0.5-0.8) |
| Cb(0.015-0.045), Al(≤0.050) | ||||||||||
| P91 | 0.08-0.12 | 0.3-0.6 | 0.02 | 0.01 | 0.2-0.5 | 8.0-9.5 | 0.85-1.05 | 0.18-0.25 | 0.03-0.07 | Ni(≤0.4), Al(≤0.02), Cb(0.06-0.1) |
| Ti(≤0.01), Zr(≤0.01) | ||||||||||
| P92 | 0.07-0.13 | 0.3-0.6 | 0.02 | 0.01 | ≤0.50 | 8.5-9.5 | 0.3-0.6 | 0.15-0.25 | 0.03-0.07 | Ni(≤0.4), AL(≤0.02), Cb(0.04-0.09) |
| W(1.5-2.0), B(0.001-0.006) | ||||||||||
| Ti(≤0.01), Zr(≤0.01) | ||||||||||
| P122 | 0.07-0.14 | ≤0.7 | 0.02 | 0.01 | ≤0.50 | 10.0-11.5 | 0.25-0.6 | 0.15-0.3 | 0.04-0.1 | Ni(≤0.5), Al(≤0.02), Ti(≤0.01) |
| W(1.5-2.5), Cu(0.3-1.7), Zr(≤0.01) | ||||||||||
| Cb(0.04-0.1), B(0.0005-0.005) | ||||||||||
| P911 | 0.09-0.13 | 0.3-0.6 | 0.02 | 0.01 | 0.1-0.5 | 8.5-9.5 | 0.9-1.1 | 0.18-0.25 | 0.04-0.09 | Ni(≤0.4), Cb(0.06-0.1) |
| B(0.0003-0.006),Al(≤0.02) | ||||||||||
| W(0.9-1.1),Ti(≤0.01),Zr(≤0.01) |
ASTM A335 pipe may be either hot finished or cold drawn with the finishing treatment as required in Grade P2 and P12 – The steel shall be made by coarse- grain melting practice. Specific limits, if any, on grain size or deoxidation practice shall be a matter of agreement between the manufacturer and purchaser.
| Werkstoff /DIN | EN | ASTM |
|---|---|---|
| 1.5415 | 16Mo3 | A335 Grade P1 |
| 1.7335 | 13CrMo4-5 | A335 Grade P11, P12 |
| 1.738 | 10CrMo9-10 | A335 Grade P22 |
| 1.7362 | X11CrMo5 | A335 Grade P5 |
| A335 Grade P9 | ||
| 1.4903 | X10CrMoVNb9-1 | A335 Grade P91 |
| Tensile Strength, min., psi | P-5 | P-9 | P-11 | P-22 | P-91 |
|---|---|---|---|---|---|
| ksi | 60 | 60 | 60 | 60 | 85 |
| MPa | 415 | 415 | 415 | 415 | 585 |
| Yield Strength, min., psi | |||||
| ksi | 30 | 30 | 30 | 30 | 60 |
| MPa | 205 | 205 | 205 | 205 | 415 |
Product Analysis At the request of the purchaser, an analysis of two pipe from each lot shall be made by the manufacturer. A lot of ASTM A335 pipe shall consist of the following: NPS Designator Under 2 400 or fraction thereof 2 to 5 200 or fraction thereof 6 and over 100 or fraction thereof. Note: ASTM A335 P91 shall not have a hardness not exceeding 250 HB/265 HV [25HRC].
| Grade | Tensile strength | Yield strength |
|---|---|---|
| P1,P2 | 380 | 205 |
| P12 | 415 | 220 |
| P23 | 510 | 400 |
| P91 | 585 | 415 |
| P92,P11 | 620 | 440 |
| P122 | 620 | 400 |
It also enhances the corrosion resistance of steel, and inhibits pitting. Chromium (or chrome) is the essential constituent of stainless steel. Any steel with 12% or more Chrome is considered stainless. Chrome is virtually irreplaceable in resisting oxidation at elevated temperatures. Chrome raises the tensile, yield, and hardness at room temperatures. The composition chrome moly alloy steel pipe make it ideal for use in power plants, refineries, petro chemical plants, and oil field services where fluids and gases are transported at extremely high temperatures and pressures.
| Grade | Heat Treatment Type P5, P9, P11, and P22 |
Normalizing Temperature Range F [C] | Subcritical Annealing or Tempering Temperature Range F [C] |
|---|---|---|---|
| A335 P5 (b,c) | Full or Isothermal Anneal | ||
| Normalize and Temper | ***** | 1250 [675] | |
| Subcritical Anneal (P5c only) | ***** | 1325 – 1375 [715 - 745] | |
| A335 P9 | Full or Isothermal Anneal | ||
| Normalize and Temper | ***** | 1250 [675] | |
| A335 P11 | Full or Isothermal Anneal | ||
| Normalize and Temper | ***** | 1200 [650] | |
| A335 P22 | Full or Isothermal Anneal | ||
| Normalize and Temper | ***** | 1250 [675] | |
| A335 P91 | Normalize and Temper | 1900-1975 [1040 - 1080] | 1350-1470 [730 - 800] |
| Quench and Temper | 1900-1975 [1040 - 1080] | 1350-1470 [730 - 800] |
With years of expertise, we provide a wide range of steel tube processing services. From basic sawing and machining to complex bending and upsetting operations, we support you at every stage of your project.
Our capabilities include eccentricity reduction and concentricity improvement through turning and grinding. We specialize in creating complex geometries using rotary swaging and axial forming, and offer property modifications through partial heat treatment to meet your exact requirements.
Alloy steel pipes are widely used in high-temperature, high-pressure and corrosive service environments where conventional carbon steel pipes cannot provide sufficient mechanical strength or long-term reliability.
Manufactured from premium alloy steels containing chromium, molybdenum, nickel and other alloying elements, these pipes provide excellent resistance to heat, pressure, oxidation and corrosion, making them ideal for demanding industrial processes.
Alloy steel pipes offer superior performance under severe operating conditions. Their enhanced mechanical properties provide excellent resistance to elevated temperatures, internal pressure, corrosion and long-term creep deformation.
Alloy steel pipes are selected for critical applications where operating temperatures, pressures or corrosive media exceed the capabilities of carbon steel.
| Service Condition | Typical Application |
|---|---|
| High Temperature | Boilers, superheaters, steam headers |
| Low Temperature | Cryogenic processing systems |
| High Pressure | Power generation and process piping |
| Corrosive Media | Chemical and petrochemical plants |
| Long-Term Creep Service | Thermal power stations |
| Product Type | Common Standards |
|---|---|
| Seamless Pipes | ASTM A335 P1, P5, P9, P11, P22, P91 |
| Butt Weld Fittings | ASTM A234 WP1, WP5, WP9, WP11, WP22, WP91 |
| Forged Fittings & Flanges | ASTM A182 F1, F5, F9, F11, F22, F91 |
Sunny Steel supplies alloy steel piping products to customers worldwide across a wide range of industrial sectors. Our products are manufactured to international standards and are trusted in critical piping systems requiring long-term reliability.
Chemical composition inspection, mechanical properties test(tensile strength,yield strength, elongation, flaring, flattening, bending, hardness, impact test), surface and dimension test, non-destructive test, hydrostatic test.
Identification of the chemical composition of the metal used to manufacture the fitting. Uses PMI sensors, including X-ray fluorescence or optical emission spectrometry.
