ASTM A789/A789M

ASTM A789 Standard Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel Tubing for General Service

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Austenitic Stainless Steel

ASTM A789 A789M Covers Grades of nominal wall thickness, stainless steel tubing for services requiring general corrosion resistance, with particular emphasis on resistance to stress corrosion cracking. These steels are susceptible to embrittlement if used for prolonged periods at elevated temperatures.

This specification covers standard requirements for grades of nominal wall thickness, stainless steel tubing for services requiring general corrosion resistance, with particular emphasis on resistance to stress corrosion cracking. These steels are susceptible to embrittlement if used for prolonged periods at elevated temperatures. Heat and product analyses shall be performed wherein the steel shall conform to the required chemical composition for carbon, manganese, phosphorus, sulfur, silicon, nickel, chromium, molybdenum, nitrogen, copper, and others. All tubes shall be furnished in the heat-treated condition in accordance with the specified temperature and quench conditions. When the final heat treatment is in a continuous furnace, or when heat treated condition is obtained directly by quenching after hot forming, the number of tubes of the same size and from the same heat in a lot shall be determined from the prescribed sizes of the tubes. The material shall conform to the prescribed tensile and hardness properties. Mechanical tests such as tension test, flaring test (for seamless tubes), flange test (for welded tubes), hardness test, and reverse flattening test shall be performed on the steel tubing. Each tube shall also be subjected to the nondestructive electric test or the hydrostatic test.

Scope

1.1 This specification2 covers grades of average wall thickness, or, if specified on the order, minimum wall thickness, of stainless steel tubing for services requiring general corrosion resistance, with particular emphasis on resistance to stress corrosion cracking. These steels are susceptible to embrittlement if used for prolonged periods at elevated temperatures.

1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. Within the text, the SI units are shown in brackets. The inch-pound units shall apply unless the M designation of this specification is specified in the order.

1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Referenced Documents:

ASTM Referenced Standards.

A450 A450M Specification for General requirements for carbon, Ferritic Alloy, and Austenitic alloy steel tubes.

A480 A480M Specification for general requirements for flat-rolled stainless and heat-resisting steel plate, sheet, and strip.

A941 Terminology Relating to Steel, Stainless Steel, Related Alloys, and Ferroalloys.

E527 Practice for numbering metals and alloys (UNS).

Chemical Composition

UNS
Designation
Composition, %
C
Max
Mn
max
P
max
S
max
Si
max
Ni Cr Mo N Cu Others
S31803 0.03 2 0.03 0.02 1 4.5-6.5 21.0-23.0 2.5-3.5 0.08-0.20 . . . . . .
S32205 0.03 2 0.03 0.02 1 4.5-6.5 22-23 3.0-3.5 0.14-0.20 . . . . . .
S31500 0.03 1.20-2.00 0.03 0.03 1.40-2.0 4.3-5.2 18-19 2.5-3.0 0.05-0.10 . . . . . .
S32550 0.04 1.5 0.04 0.03 1 4.5-6.5 24-27 2.9-3.9 0.10-0.25 1.50-2.50 . . .
S31200 0.03 2 0.045 0.03 1 5.5-6.5 24-26 1.-2.0 0.14-0.20 . . . . . .
S31260 0.03 1 0.03 0.03 0.75 5.5-7.5 24-26 2.5-3.5 0.10-0.30 0.20-0.80 W 0.10-0.50
S32001 0.03 4.0-6.0 0.04 0.03 1 1.0-3.0 19.5-21.5 0.6 0.05-0.17 1.00 max . . .
S32304 0.03 2.5 0.04 0.04 1 3.0-5.5 21.5-24.5 0.05-0.60 0.05-0.20 0.05-0.60 . . .
S32750 0.03 1.2 0.035 0.02 0.8 6.0-8.0 24-26 3.0-5.0 0.24-0.32 0.50max . . .
S32760 0.05 1 0.03 0.01 1 6.0-8.0 24-26 3.0-4.0 0.20-0.30 0.50-1.00 W 0.50-1.00
S32950 0.03 2 0.035 0.01 0.6 3.5-5.2 26-29 1.0-2.5 0.15-0.35 . . . . . .
S32520 0.03 1.5 0.035 0.02 0.8 5.5-8.0 23-25 3.0-5.0 0.20-0.35 0.8 . . .

Heat Treatment Requirements

UNS

Designation

Temperature Quench
S31803 1870-2010 °F [1020-1100°C] Rapid cooling in air or water
S32205 1870-2010 °F [1020-1100°C] Rapid cooling in air or water
S31500 1800-1900 °F [980-1040°C] Rapid cooling in air or water
S32550 1900 °F [1040°C] min. Rapid cooling in air or water
S31200 1920-2010 °F [1050-1100°C] Rapid cooling in water
S31260 1870-2010 °F [1020-1100°C] Rapid cooling in water
S32001 1800-1950 °F [982-1066°C] Rapid cooling in air or water
S32304 1700-1920 °F [925-1050°C] Rapid cooling in air or water
S32750 1880-2060 °F [1025-1125°C] Rapid cooling in air or water
S32760 2010-2085 °F [1100-1140°C] Rapid cooling in air or water
S32950 1820-1880 °F [990-1025°C] Rapid cooling in water
S32520 1975-2050 °F [1080-1120°C] Rapid cooling in air or water

Tensile Requirements

Grade Tensile strength, min., ksi [MPa] Yield strength, min., ksi [MPa] Elongation in 2 in., or 50mm, min, % Hardness, Max

Brinell

S31803 90 [620] 65 [450] 25 290
S32205 95 [655] 70 [485] 25 290
S31500 92 [630] 64 [440] 30 290
S32550 110 [760] 80 [550] 15 297
S31200 100 [690] 65 [450] 25 280
S31260 100 [690] 65 [450] 25 290
S32001 90 [620] 65 [450] 25 290
S32304 100 [690] 65 [450] 25 290
S32750 116 [800] 80 [550] 15 310
S32760 109 [750] 80 [550] 25 300
S32950 100 [690] 70 [480] 20 290
S32520 112 [770] 80 [550] 25 310

Flange Test (for welded tubes)

One test shall be made on specimens from one end of one tube from each lot of finished tubes.

Flaring Test

One test shall be made on specimens from one end of one tube from each lot of finished tubes. The minimum expansion of the inside diameter shall be 10%.

Reverse Flattening Test

For welded tubes, one reverse flattening test shall be made on a specimen from each 1500Ft or 450m of finished tubing.

Hydrostatic or Nondestructive Testing

Each pipe shall be subjected to the nondestructive electric test or the hydrostatic test, the type of test to be used shall be at the option of the manufacturer, unless otherwise specified in the purchase order.

The hydrostatic test shall be in accordance with specification A 450/A 450M, except that in the calculation of the hydrostatic test pressure 64000(441.2) shall be substituted for 32000(220.6).

Markings

Marking prescribed in specification A450/A 450M, The marking shall indicate whether the tubing is seamless or welded.

Note:

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.