Hot Dip Galvanized Pipe

HDG Anti-Corrosion Pipe For Infrastructure, Construction & Municipal Projects

Factory one-stop service: raw seamless pipe + full hot-dip galvanizing treatment. Custom cutting, bending, threading after galvanization, stable zinc layer thickness, excellent adhesion for long service life infrastructure projects.

Hot dipped galvanized electrical steel pipe

Benefits of galvanized pipe

Hot-dip galvanizing (HDG) is the process of coating iron, steel or ferrous materials with a layer of zinc. This done by passing the metal through molten zinc at a temperature of 860°F (460°C) to form zinc carbonate (ZNC03). Zinc carbonate is a strong material that protects steel and can prevent corrosion in many circumstances. Hot-dip galvanizing can be carried out cheaply and in large batches.

Because the pipes are galvanized, it is protected from rust and corrosion. Steel rusts after interacting with water or moisture in the air over time. By adding a coating of zinc to the tubing, galvanized steel round tubing corrodes much slower, extending the life of your tubing.

In addition to this, galvanized pipe also provides:

  • Lower cost than stainless steel
  • Lowest long-term cost
  • Reliable performance
  • Excellent resistance to mechanical damage
PE coated hot-dip galvanized welded steel pipe

Hot-Dip Galvanized Steel Pipe with PE Coating

Galvanizing is one of the most widely used methods for protecting steel from corrosion. A thin zinc coating is metallurgically bonded to the base metal, shielding it from moisture, oxygen and atmospheric contaminants.

PE-coated galvanized pipes demonstrate excellent performance even in extreme environments such as polar regions, deserts and offshore subsea applications.

Hot-Dip Galvanizing Process

  1. Surface Preparation: Degreasing, acid pickling and fluxing to ensure a chemically clean surface for metallurgical bonding.
  2. Galvanizing: Immersion in molten zinc at ~450°C (842°F), forming zinc–iron alloy layers topped by a pure zinc layer.
  3. Inspection: Verification of coating thickness, uniformity, adhesion and surface appearance.

Properties of Galvanized Steel

Galvanized steel combines the strength of carbon steel with the corrosion resistance of zinc, making it suitable for both indoor and outdoor applications.

  • Corrosion Resistance: Up to 100× better than uncoated steel (AGA)
  • Surface Appearance: Matte silver-gray; electrogalvanized finishes are smoother
  • Formability: Zinc coating resists cracking during bending and forming
  • Durability: Highly resistant to abrasion and handling damage
  • Recyclability: Fully recyclable like other steel products

Black Steel Pipe vs. Galvanized Steel Pipe

Both pipe types are widely used for water and gas distribution. The key difference lies in corrosion protection and typical service conditions.

Item Galvanized Steel Pipe Black Steel Pipe
Coating Zinc-coated Uncoated (iron oxide surface)
Corrosion Resistance Excellent Limited
Typical Use Water supply, scaffolding Gas, propane, fire sprinklers
Limitations Zinc flakes may clog water lines Prone to internal scaling and corrosion
Relative Cost Higher (zinc + processing) Lower

How Galvanizing Works

Galvanizing protects steel through a physical barrier and cathodic (galvanic) protection. Zinc acts as a sacrificial anode, corroding preferentially to protect the underlying steel.

Pre-galvanized steel strip coil

Galvanizing Methods

Hot-Dip Galvanizing

Immersion in molten zinc after surface preparation. Economical and fast; suitable for complex shapes. Coating thickness may vary slightly.

Pre-Galvanizing

Applied at the mill to continuous steel sheet. Produces a uniform coating but leaves cut edges unprotected after fabrication.

Electro-Galvanizing

Zinc deposited via electrolytic process. Provides a smooth, precisely controlled coating, but typically thinner than hot-dip galvanizing, resulting in lower corrosion resistance.


Threaded End Steel Pipe

Typically used for pipes ≤ 3". Threads conform to National Pipe Thread (NPT) standards with a taper of 3/4" per foot, ensuring a tight seal.

Male threads are cut on the pipe exterior; female threads are cut inside fittings. Proper thread engagement is critical for leak-free joints.

ASTM A53 Schedule 40 hot-dip galvanized steel pipe with coupling

Delivery

Measurement size

Measure weld stee pipes
Measure weld stee pipes
Measure weld stee pipes
Measure weld stee pipes
Flat oval pipes
Flat oval pipes

Packing

Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes

Welded pipes specification and size

API SPEC 5CT

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Casting API 5CT Ø48.3~273 x WT2.77~11.43 J55, K55, N80, L80
Tubing API 5CT Ø48.3~273 x WT2.77~11.43 J55, K55, N80, L80, H40

API SPEC 5L

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Line Pipes API 5L Ø60.3~273.1 x WT2.77~12.7 A25, A, B, X42, X46, X52, X56, X60, X65, X70, X80

ASTM / ASME

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Electric-Resistance-Welded Steel Pipes ASTM A135 Ø42.2~114.3 x WT2.11~2.63 A
Electric-Resistance-Welded Carbon Steel and Carbon-Manganese Steel Boiler and Superheater Tubes ASTM A178 42.2-114.3 x 2.11-2.63 A, C, D
ERW and Hot-dip Galvanized Steel Pipes ASTM A53 Ø21.3~273 x WT2.11~12.7 A, B
Pipes for Piling Usage ASTM A252 Ø219.1~508 x WT3.6~12.7 Gr.2, Gr.3
Tubes for General Structural Purpose ASTM A500 Ø21.3~273 x WT2.11~12.7 Gr.2, Gr.3
Square Pipes for General Structural Purpose ASTM A500 25 x 25~160 x 160 x WT1.2~8.0 Carbon Steel

DIN

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Threaded Steel Pipes DIN 2440 Ø21~164 x WT2.65~4.85 Carbon Steel

BS

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Screwed and Socketed Steel Tubes BS 1387 Ø21.4~113.9 x WT2~3.6 Carbon Steel

EN

Scaffolding Pipes EN 39 Ø48.3 x WT3.2~4 Carbon Steel

JIS

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Carbon Steel Tubes for General Structure Purpose JIS G3444 Ø21.7~216.3 x WT2.0~6.0 Carbon Steel
Carbon Steel Tubes for Machine Structure Purpose JIS G3445 Ø15~76 x WT0.7~3.0 STKM11A, STKM13A
Carbon Steel Pipes for Ordinary Piping JIS G3452 Ø21.9~216.3 x WT2.8~5.8 Carbon Steel
Carbon Steel Pipes for Pressure Service JIS G3454 Ø21.7~216.3 x WT2.8~7.1 Carbon Steel
Carbon Steel Rigid Steel Conduits JIS G8305 Ø21~113.4 x WT1.2~3.5 G16~G104, C19~C75, E19~E75
Carbon Steel Rectangular Pipes for General Structure JIS G3466 16 x 16~150 x 150 x WT0.7~6 Carbon Steel
Frequently Asked Questions
The coil used for production has lower alloy content than similar steel plates, which brings better weldability. Besides, the rolling direction of the coil is not perpendicular to the pipe axis, so the finished pipe owns excellent crack resistance.
Welded steel pipe is a seamed steel product manufactured by bending steel strip or steel plate into round, square or other shapes and then welding. Its raw materials are steel sheets or strips. With the development of strip rolling, welding and inspection technology, welded pipes have richer specifications and more reliable quality.
Nickel and chromium are key elements for anti-corrosion performance. Higher nickel content provides stronger resistance against acid environments such as sulfuric acid and hydrochloric acid. Adding chromium alone can also effectively prevent corrosion.
Poor edge condition of steel strip, irregular shape and dimensional deviation at the head and tail of uncut steel strip will lead to hard bending of the strip and further cause weld misalignment. This defect may result in product downgrade.
General technical requirements and inspection rules follow GB3092 Welded Steel Pipes for Low-Pressure Fluid Transmission. Hydrostatic test complies with relevant pressure regulations, and eddy current flaw detection is implemented according to GB7735 Steel Tube Eddy Current Flaw Detection Inspection Method.
Defects like folds, cracks, delamination and lap welding are strictly prohibited. Minor scratches, weld misalignment, burns and scars that do not exceed wall thickness negative deviation are acceptable. Wall thickening and inner weld beads at welding seams are also permitted.
Welded pipes shall undergo mechanical property test, flattening test and flaring test. They must withstand a 2.5Mpa hydrostatic pressure test for 1 minute without leakage. Eddy current flaw detection can be used as an alternative to hydrostatic test.
Qualified pipes are cut to fixed length by flying saw, then transported via turning frame. Both pipe ends are chamfered and flattened, marked clearly, and finally bundled into hexagonal bundles for delivery.
The weld seam of straight seam steel pipe is parallel to the pipe longitudinal direction. It can adopt narrow blanks to produce large-diameter pipes, and the same-width blanks can make pipes of different diameters. Its disadvantage is longer weld seam and lower production efficiency compared with spiral welded pipe.
There are four mainstream processing methods: Forging, Extrusion, Rolling and Steel Drawing. Forging uses impact or pressure to shape steel; Extrusion is widely used for non-ferrous metal pipes; Rolling reduces cross-section by roller compression; Steel Drawing is mainly applied to cold working to narrow pipe diameter and extend length.
Surface quenching and tempering generally adopt induction heating or flame heating. Local quenching can also be realized by induction heating for parts requiring partial high hardness.
Vickers hardness tester is commonly used. Rockwell hardness tester is also available: use HRA scale when hardened layer thickness is 0.4-0.8mm, and HRC scale when thickness exceeds 0.8mm. For shallow hardened layers, superficial Rockwell hardness tester with HRN scale is recommended.
Yes. Vickers, Rockwell and superficial Rockwell hardness values can be converted to one another. Corresponding conversion tables are provided in ISO, ASTM and GB/T standards.
Hot Products

【H】 Ceramic lined pipe

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【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

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