ASTM A135 Gr.B ERW pipe

ASTM A135 Gr.B ERW pipe

ASTM A135 Gr.B ERW pipe refers to electric resistance welded steel pipes that conform to the ASTM A135 standard, specifically Grade B.

ASTM A135 Gr.B ERW pipes are intended for conveying gas, vapor, water, or other liquids. They are commonly used in various industries, including fire protection systems, plumbing, and general-purpose applications. ASTM A135 Gr.B ERW pipes are available from various manufacturers and suppliers. They come in different lengths and can be customized to meet specific project requirements.

ASTM A135 Grade B Electric-Resistance-Welded (ERW) steel pipes are used for conveying gas, vapor, water, or other liquids. They are available in a range of sizes from NPS 2 to NPS 30, with nominal wall thicknesses up to 0.500 inches [12.7 mm], and in smaller nominal sizes from NPS 3/4 to NPS 5, with wall thicknesses ranging from 0.083 inches [2.11 mm] to 0.134 inches [3.40 mm] depending on size.

Key Features:

Applications:

ASTM A135 Grade B ERW pipes are commonly used in applications such as fire sprinkler systems, gas and oil transportation, and other fluid conveyance systems where high strength and durability are required.

Material and Construction:

The steel is made by either basic-oxygen or electric-furnace processes. The pipes are manufactured from flat rolled steel in individual lengths or continuous lengths. Grade B pipes are heat-treated after welding to enhance their mechanical properties.

Advantages:

ASTM A135, identical with ASME SA-135, is the standard specification for electric-resistance-welded steel pipe. It covers two grades of ERW steel pipe in NPS 2 to NPS 30 [DN 50 to DN 750], with nominal (average) wall thickness up to 0.500″ [12.7 mm], and in nominal sizes NPS 3/4 to NPS 5 [DN 20 to DN 125] with nominal (average) wall thickness 0.083″ [2.11 mm] to 0.134″ [3.40 mm], depending on size. Pipe having other dimensions may be furnished provided such pipe complies with all other requirements of this specification.

The ASTM A135 ERW steel pipes are intended for conveying gas, vapor, water or other liquid; only Grade A is adapted for flanging and bending. The selection of this ERW pipe for various applications depends on its dimensions, properties, and conditions of service. The pipe may be furnished either non-expanded or cold expanded at the option of manufacturer. When pipe is cold expanded, the amount of expansion shall not exceed 1.5% of the outside diameter of pipe size.

Chemical Composition of ASTM A135

Element Composition, max, %
Grade A Grade B
C 0.25 0.30
Mn 0.95 1.20
P 0.035 0.035
S 0.035 0.035

*The steel from which the ASTM A135 ERW pipe is made shall conform to the chemical requirements prescribed in this table, based on heat analysis.

Mechanical Property of ASTM A135

ASTM A135 Grade A Grade B
Tensile Strength,
min, ksi [MPa]
48
[330]
60
[415]
Yield Strength,
min, ksi [MPa]
30
[205]
35
[240]
Elongation,
min, %
35 30

*The yield strength shall be determined by the offset method utilizing 0.2% of the gauge length or by the total extension under load method using 0.5% of the gauge length.

Manufacture & Heat Treatment

The steel shall be made by either or both of the following processes: basic-oxygen or electric furnace. The steel may be cast in ingots or may be strand cast. In modern industry, ASTM A135 ERW steel pipes, either Grade A or Grade B, are generally made by a high-frequency electric-resistance welding process. The pipe shall be manufactured from flat rolled steel (plate) in individual lengths or in continuous length by electric-resistance or electric-induction welding without the addition of extraneous material. In simple words, no filler metal is required. The weld seam of ERW pipe to ASTM A135 Grade B shall be heat treated after welding to a minimum temperature of 1000°F [540°C] or processed in such a manner that no untempered martensite remains.

Surface Appearance & End Preparation

The ASTM A135 ERW steel pipes shall be reasonably straight and free of defects. Surface imperfections in excess of 12.5% of the nominal wall thickness shall be avoided. The pipes may be furnished with plain end, beveled end, or threaded end. Especially, ERW pipes furnished to SCH 10 shall be plain end only. All inside and outside cutting burrs shall be removed. Each length of threaded pipe shall be provided with one coupling for connection purpose.

Inspection & Test

Strict quality control shall be implemented to ensure the good quality of ASTM A135 ERW steel pipes. This includes chemical analysis of each heat lot, tension test, dimensional inspection, visual examination, hydrostatic test, flattening test, or non-destructive test (NDT) when required by the purchaser.

Delivery

Measurement size

Measure weld stee pipes
Measure weld stee pipes
Measure weld stee pipes
Measure weld stee pipes
Flat oval pipes
Flat oval pipes

Packing

Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes
Packing weld stee pipes

Welded pipes specification and size

API SPEC 5CT

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Casting API 5CT Ø48.3~273 x WT2.77~11.43 J55, K55, N80, L80
Tubing API 5CT Ø48.3~273 x WT2.77~11.43 J55, K55, N80, L80, H40

API SPEC 5L

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Line Pipes API 5L Ø60.3~273.1 x WT2.77~12.7 A25, A, B, X42, X46, X52, X56, X60, X65, X70, X80

ASTM / ASME

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Electric-Resistance-Welded Steel Pipes ASTM A135 Ø42.2~114.3 x WT2.11~2.63 A
Electric-Resistance-Welded Carbon Steel and Carbon-Manganese Steel Boiler and Superheater Tubes ASTM A178 42.2-114.3 x 2.11-2.63 A, C, D
ERW and Hot-dip Galvanized Steel Pipes ASTM A53 Ø21.3~273 x WT2.11~12.7 A, B
Pipes for Piling Usage ASTM A252 Ø219.1~508 x WT3.6~12.7 Gr.2, Gr.3
Tubes for General Structural Purpose ASTM A500 Ø21.3~273 x WT2.11~12.7 Gr.2, Gr.3
Square Pipes for General Structural Purpose ASTM A500 25 x 25~160 x 160 x WT1.2~8.0 Carbon Steel

DIN

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Threaded Steel Pipes DIN 2440 Ø21~164 x WT2.65~4.85 Carbon Steel

BS

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Screwed and Socketed Steel Tubes BS 1387 Ø21.4~113.9 x WT2~3.6 Carbon Steel

EN

Scaffolding Pipes EN 39 Ø48.3 x WT3.2~4 Carbon Steel

JIS

Product Name Executive Standard Dimension (mm) Steel Code / Steel Grade
Carbon Steel Tubes for General Structure Purpose JIS G3444 Ø21.7~216.3 x WT2.0~6.0 Carbon Steel
Carbon Steel Tubes for Machine Structure Purpose JIS G3445 Ø15~76 x WT0.7~3.0 STKM11A, STKM13A
Carbon Steel Pipes for Ordinary Piping JIS G3452 Ø21.9~216.3 x WT2.8~5.8 Carbon Steel
Carbon Steel Pipes for Pressure Service JIS G3454 Ø21.7~216.3 x WT2.8~7.1 Carbon Steel
Carbon Steel Rigid Steel Conduits JIS G8305 Ø21~113.4 x WT1.2~3.5 G16~G104, C19~C75, E19~E75
Carbon Steel Rectangular Pipes for General Structure JIS G3466 16 x 16~150 x 150 x WT0.7~6 Carbon Steel
Frequently Asked Questions
The coil used for production has lower alloy content than similar steel plates, which brings better weldability. Besides, the rolling direction of the coil is not perpendicular to the pipe axis, so the finished pipe owns excellent crack resistance.
Welded steel pipe is a seamed steel product manufactured by bending steel strip or steel plate into round, square or other shapes and then welding. Its raw materials are steel sheets or strips. With the development of strip rolling, welding and inspection technology, welded pipes have richer specifications and more reliable quality.
Nickel and chromium are key elements for anti-corrosion performance. Higher nickel content provides stronger resistance against acid environments such as sulfuric acid and hydrochloric acid. Adding chromium alone can also effectively prevent corrosion.
Poor edge condition of steel strip, irregular shape and dimensional deviation at the head and tail of uncut steel strip will lead to hard bending of the strip and further cause weld misalignment. This defect may result in product downgrade.
General technical requirements and inspection rules follow GB3092 Welded Steel Pipes for Low-Pressure Fluid Transmission. Hydrostatic test complies with relevant pressure regulations, and eddy current flaw detection is implemented according to GB7735 Steel Tube Eddy Current Flaw Detection Inspection Method.
Defects like folds, cracks, delamination and lap welding are strictly prohibited. Minor scratches, weld misalignment, burns and scars that do not exceed wall thickness negative deviation are acceptable. Wall thickening and inner weld beads at welding seams are also permitted.
Welded pipes shall undergo mechanical property test, flattening test and flaring test. They must withstand a 2.5Mpa hydrostatic pressure test for 1 minute without leakage. Eddy current flaw detection can be used as an alternative to hydrostatic test.
Qualified pipes are cut to fixed length by flying saw, then transported via turning frame. Both pipe ends are chamfered and flattened, marked clearly, and finally bundled into hexagonal bundles for delivery.
The weld seam of straight seam steel pipe is parallel to the pipe longitudinal direction. It can adopt narrow blanks to produce large-diameter pipes, and the same-width blanks can make pipes of different diameters. Its disadvantage is longer weld seam and lower production efficiency compared with spiral welded pipe.
There are four mainstream processing methods: Forging, Extrusion, Rolling and Steel Drawing. Forging uses impact or pressure to shape steel; Extrusion is widely used for non-ferrous metal pipes; Rolling reduces cross-section by roller compression; Steel Drawing is mainly applied to cold working to narrow pipe diameter and extend length.
Surface quenching and tempering generally adopt induction heating or flame heating. Local quenching can also be realized by induction heating for parts requiring partial high hardness.
Vickers hardness tester is commonly used. Rockwell hardness tester is also available: use HRA scale when hardened layer thickness is 0.4-0.8mm, and HRC scale when thickness exceeds 0.8mm. For shallow hardened layers, superficial Rockwell hardness tester with HRN scale is recommended.
Yes. Vickers, Rockwell and superficial Rockwell hardness values can be converted to one another. Corresponding conversion tables are provided in ISO, ASTM and GB/T standards.
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