Cast Stone Liner
Durable cast stone liners for slag dredgers in thermal power plants.
Abrasive resistant basalt tiles provide long-lasting protection against severe wear, erosion and impact in demanding industrial applications.
Abrasive resistant basalt tiles are premium wear-protection materials engineered to withstand extreme abrasion, erosion, and impact in industrial environments. Manufactured from carefully selected natural basalt rock through melting, casting, crystallization, and annealing processes, these tiles offer exceptional durability and long service life in applications involving highly abrasive bulk materials.
Compared with conventional steel liners, abrasive resistant basalt tiles provide significantly superior wear resistance, lower maintenance requirements, and reduced operating costs. They are widely used in mining operations, thermal power plants, cement factories, steel mills, ports, chemical plants, and bulk material handling systems.
Abrasive resistant basalt tiles are wear-resistant lining components manufactured from cast basalt, a material known for its high hardness, dense microcrystalline structure, and excellent resistance to abrasion. The tiles are installed on equipment surfaces exposed to continuous material flow, protecting steel structures from excessive wear and extending equipment lifespan.
These tiles are particularly effective when handling coal, iron ore, copper concentrate, limestone, clinker, slag, fly ash, quartz sand, gravel, cement raw materials, and other abrasive products.
Their low friction coefficient also improves material flow efficiency while reducing buildup and blockages in conveying systems.
Abrasive Resistant Basalt Tiles are a type of lining material that is used to protect equipment and structures from abrasion and wear caused by the flow of abrasive materials. The basalt tiles are made by casting a volcanic rock called basalt in a manner that is similar to the casting of cast iron. They are then carefully annealed to form a re-crystallized black ceramic with high levels of hardness and abrasion resistance.
These tiles have many advantages over traditional lining materials such as rubber, metal or ceramics. They have excellent wear life expectancy, are highly resistant to chemicals, and can withstand extreme temperatures. Basalt tiles are commonly used for lining chutes, bunkers, hoppers, drag chains, and sluiceways in industrial settings where there is a high risk of abrasion and wear.
Abrasive Resistant Basalt Tiles are primarily used to line equipment and structures that are exposed to abrasive materials. This includes chutes, hoppers, bunkers, drag chains, and sluiceways in various industrial settings.
Abrasive Resistant Basalt Tiles are commonly used in industrial settings to protect equipment from abrasion and wear caused by the flow of abrasive materials, and can be used in applications such as ash transport pipelines, chute liners, hopper liners, and more.
Withstands continuous exposure to highly abrasive materials.
Suitable for acidic, alkaline and humid operating environments.
Reduces equipment downtime and replacement frequency.
Lasts many times longer than ordinary steel wear plates.
| Property | Typical Value |
|---|---|
| Material | Cast Basalt / Cast Stone |
| Hardness | Mohs 8 - 9 |
| Density | 2.9 - 3.1 g/cm³ |
| Compressive Strength | ≥ 450 MPa |
| Bending Strength | ≥ 65 MPa |
| Water Absorption | < 0.2% |
| Working Temperature | -40°C to 350°C |
| Chemical Resistance | Excellent |
| Abrasion Resistance | Excellent |
| Tile Type | Shape | Typical Application |
|---|---|---|
| Cast Basalt Tile | Rectangular | General wear lining |
| Hexagonal Basalt Tile | Hexagonal | Curved surfaces and cyclones |
| Fan Shaped Basalt Tile | Sector-shaped | Conical equipment and hoppers |
| Angle Basalt Tile | L-shaped | Corners and transitions |
| Custom Basalt Tile | Customized | Special equipment designs |
Installation methods can be selected according to equipment geometry, operating temperature, vibration conditions, and maintenance requirements.
| Property | Basalt Tile | Carbon Steel | Rubber Lining | High Chrome Iron |
|---|---|---|---|---|
| Wear Resistance | Excellent | Moderate | Good | Very Good |
| Corrosion Resistance | Excellent | Poor | Good | Moderate |
| Surface Smoothness | Excellent | Moderate | Good | Moderate |
| Maintenance Cost | Low | High | Medium | Medium |
| Service Life | Very Long | Short | Medium | Long |
12 Products
Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.
Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.
Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.
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Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.
The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.
When you partner with Sunny Steel, you can stop worrying about meeting deadlines thanks to our responsive and timely service. You'll also say goodbye to unnecessary shopping around. Instead, you'll get white glove service from an expert who understands your needs and can get you the materials you need quickly.
