Fan Shaped Cast Slate | Curved Wear Resistant Cast Basalt Lining - Sunny Steel Industrial Pipe Product

Fan Shaped Cast Slate

Curved Wear Resistant Cast Basalt Lining

Fan shaped cast slate is a sector-shaped cast basalt lining designed for circular, conical and curved industrial equipment exposed to severe wear conditions.

What is Fan Shaped Cast Slate?

Fan shaped cast slate is a sector-shaped wear lining manufactured from cast basalt or cast stone materials. The fan-shaped geometry allows the lining pieces to be assembled into complete circles, cones, cylinders, and curved structures while maintaining excellent wear protection.

These slates are particularly suitable for equipment handling highly abrasive materials such as coal, iron ore, copper concentrate, limestone, clinker, fly ash, slag, sand, gravel, and mineral slurry.

Due to their superior hardness and low wear rate, fan shaped cast slates significantly extend equipment service life while reducing maintenance frequency and shutdown costs.

Fan shaped cast slate is a type of roofing material that is made from high-density fiber cement. The slate is molded into a fan shape, and is designed to be overlapped and interlocked with other fan-shaped cast slates to create a complete roof coverage.

Additionally, the fan-shaped design allows for more efficient and cost-effective installation compared to traditional rectangular or square roofing tiles.

In terms of design options, fan-shaped cast slate is highly customizable in terms of color and texture. It is commonly used in both residential and commercial roofing projects, and is often seen on historic buildings or homes with a traditional architectural style. Its unique shape and texture can provide a distinctive visual appeal that sets it apart from other roofing materials. Overall, fan-shaped cast slate is a versatile and practical option for those looking for a high-quality, long-lasting roofing material with an elegant appearance.

It is highly resistant to weathering and can be used in various applications, including as tiles for ash trenches. The fan shape of the slate allows for easy installation on curved or angled surfaces.

Cast slate products, including fan-shaped cast slate, are commonly used as liners for slag dredgers in thermal power plants The unique shape of the tiles provides a strong and durable surface that can withstand high temperatures and abrasive conditions.

Basalt ash ditch combined panel <2>Usage of Fan shaped cast slate

Fan-shaped cast slate is primarily used as a roofing material to cover and protect a building's roof. The fan shape of the tiles allows for efficient and cost-effective installation compared to traditional rectangular or square roofing tiles. The overlapping design of the tiles also provides better protection against weathering and water penetration.

Fan-shaped cast slate is highly durable and can withstand extreme temperatures, making it ideal for use in regions with harsh climates such as areas with heavy snowfall or high winds. It is also resistant to fire and insects, which further increases its suitability for use on roofs.

In terms of design, fan-shaped cast slate is customizable in terms of color and texture, making it a popular choice for its aesthetic appeal. It complements various architectural styles and is often seen on both residential and commercial buildings, including historical buildings and modern structures.

Fan-shaped cast slate can also be used in other outdoor applications, such as cladding for walls, chimneys, and garden walls. The high-density fiber cement material makes it resistant to wear and tear, and it is easy to maintain.

Overall, fan-shaped cast slate is a versatile material with many uses in roofing and other outdoor applications. Its durability, cost-effectiveness, and aesthetic appeal make it a popular option for those looking for a reliable and long-lasting roofing material that adds value to their property.

混砂机底板
Basalt ash ditch combined panel

Basalt ash ditch combined panels are tiles made from basalt stone, which is a volcanic rock. These panels are designed to be used in applications such as ash trenches, where they provide a protective lining. Basalt ash ditch combined panels are known for their durability, heat resistance, and resistance to abrasion.

These panels are typically cast in a specific shape, such as fan-shaped or sector-shaped, to fit curved or angled surfaces. The unique shape allows for easy installation and ensures a secure fit.

Basalt ash ditch combined panels are commonly used in industries such as thermal power plants, where they serve as liners for ash trenches. They can withstand high temperatures and the abrasive conditions associated with ash handling.

When considering basalt ash ditch combined panels for your application, it is recommended to consult with manufacturers or suppliers who specialize in providing these products. They can provide you with specific information on dimensions, temperature resistance, and installation guidelines.

Fan shaped cast slates

Key Advantages

Superior Wear Resistance

Provides outstanding protection against abrasive particles and continuous material flow.

Perfect Curved Fit

Designed for circular and conical equipment where flat liners cannot provide optimal coverage.

Corrosion Resistance

Excellent resistance to acids, alkalis, moisture, and many industrial chemicals.

Long Service Life

Reduces maintenance downtime and lowers overall operating costs.

Technical Specifications

Property Typical Value
Material Cast Basalt / Cast Stone
Hardness Mohs 8 - 9
Density 2.9 - 3.1 g/cm³
Compressive Strength ≥ 450 MPa
Bending Strength ≥ 65 MPa
Water Absorption < 0.2%
Operating Temperature -40°C to 350°C
Chemical Resistance Excellent
Abrasion Resistance Excellent

Technical values are for reference only and may vary according to production specifications and dimensions.

Available Shapes and Dimensions

Type Description Typical Thickness
Fan Shaped Slate Sector-shaped wear liner for circular structures 20-60 mm
Conical Fan Segment Designed for hoppers and cone sections 20-50 mm
Curved Fan Liner For cylindrical and curved surfaces 20-60 mm
Custom Fan Segment Manufactured according to drawings Customized

Custom dimensions, angles, radii, and thicknesses can be manufactured according to customer drawings and equipment requirements.

Industrial Applications

Mining Industry
  • Cyclone separators
  • Ore hoppers
  • Slurry distribution systems
  • Thickener feed wells
  • Concentrate handling equipment
Power Generation
  • Coal bunkers
  • Ash handling systems
  • Dust collection equipment
  • Pulverized coal systems
  • FGD process equipment
Cement Plants
  • Cyclone separators
  • Clinker hoppers
  • Raw material bins
  • Dust conveying systems
  • Grinding equipment

Installation Methods

  • Cement mortar fixing
  • Epoxy adhesive bonding
  • Mechanical anchoring systems
  • Steel retaining frame installation
  • Combined adhesive and anchoring methods

Proper installation ensures optimal performance and maximum service life, especially in high-impact material handling systems.

Benefits for Industrial Operations

  • Reduce equipment wear and unexpected downtime.
  • Lower maintenance and replacement costs.
  • Improve operational reliability and productivity.
  • Extend service life of hoppers, cyclones, and chutes.
  • Provide long-term protection against abrasive materials.
  • Increase overall plant efficiency and equipment availability.

Comparison with Other Wear Lining Materials

Property Fan Shaped Cast Slate Carbon Steel Rubber Lining Ceramic Tile
Wear Resistance Excellent Moderate Good Excellent
Impact Resistance Good Excellent Excellent Moderate
Corrosion Resistance Excellent Poor Good Excellent
Service Life Very Long Short Medium Long
Maintenance Cost Low High Medium Medium
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