Ultra Thin Cast Stone Slab | Lightweight Cast Stone Veneer - Sunny Steel Industrial Pipe Product

Ultra Thin Cast Stone Slab

Lightweight Cast Stone Veneer

Ultra-thin cast stone slabs replicate natural stone texture in a lightweight, high-strength format suitable for walls, facades, and more.

Ultra-thin cast stone slab is a premium construction material engineered to provide the aesthetic appeal of traditional natural stone with modern advantages in weight, strength, and ease of installation. Manufactured using advanced casting techniques, these slabs replicate the natural texture, color variations, and grain patterns of real stone.

These slabs are widely used in interior and exterior wall cladding, curtain walls, flooring, column wraps, and decorative features. The ultra-thin profile (as thin as 5-10mm) makes them ideal for renovation projects where additional structural load must be minimized.

Discover innovation with our Ultra-thin Cast Stone Slab—combining sleek design and durability. Elevate your spaces with lightweight, versatile stone solutions.

Key Features

  • ✔ Ultra lightweight (8-15 kg/m²)
  • ✔ High strength and impact resistance
  • ✔ Excellent weather and UV resistance
  • ✔ Easy to cut and install
  • ✔ Wide range of colors and textures
  • ✔ Eco-friendly material

Technical Data

Thickness5-20mm
Size600x1200mm, 1200x2400mm
Weight8-15 kg/m²
Compressive Strength≥ 60 MPa
Flexural Strength≥ 25 MPa
Water Absorption≤ 0.5%

In order to meet the needs of the market, the company has developed ultra-thin cast stone slab and achieved success. The product has been tested by the national building materials testing center, and all technical indexes have met the requirements of the ministerial standards and Q / pjn001 standards, and the performance indexes have reached a high level.

The main technical features of ultra-thin cast stone plate are as follows:

  1. The warpage problem of the stone slab below 20 mm is solved. The thinnest stone slab can produce 14 mm stone slab.
  2. The glass layer is eliminated, and the wear resistance and corrosion resistance of the stone slab are improved.

Features

Our Ultra-thin Cast Stone Slab stands out with its unmatched combination of slim design and robust construction. Unlike traditional stone slabs, it brings a new level of versatility and ease without compromising on durability.

Product Benefits

Experience the transformative power of our Ultra-thin Cast Stone Slab, seamlessly blending style and substance. Whether you seek a sophisticated interior or a modern outdoor space, our slabs offer enduring beauty and structural integrity.

Uses and Applications

Cast bastle tiles construction site

Cast bastle tiles construction site

Basalt tiles can be placed and jointed in cement or specially-defined bonding agents, as demanded by the intended application. Basalt tiles can be provided with a central hole that is countersunk for individual bolting, or as ready-made liner plates and pipes.

Cast basalt tiles is mainly used in thermal power plants, steel mills, mines and other parts with heavy wear, such as raw coal bunkers, mine bins, coal unloading trenches, hoppers, ore troughs, flotation machines, chutes and other parts.

Cast bastle tiles construction site
Cast bastle tiles construction site
Cast bastle tiles construction site
Cast bastle tiles construction site
Cast bastle tiles construction site
Cast bastle tiles construction site
Cast bastle tiles construction site
Cast bastle tiles construction site
Cast bastle tiles construction site
Brake Pads Brake Pads (Used for Automotive Brake Testing Grounds)

These very hard tiles are made for very heavy industrial use, but also feature a beautiful metallic sheen. Originally used for sewerage systems or piping pieces, these pavement tiles are made by melting natural basalt and casting it into metal moulds.

Main Specification Of Cast blast lined pipe and fittings

Cast Basalt Pipe DN
(mm)
Standard Steel Pipe OD
(mm)
Cast Basalt Thickness
(mm)
Length
(mm)
80 159 25 4000
100 168

17.5

20

4000
6000
8000
125 195
150 219
175 245 6000
8000
10000
12000
200 273
225 300
250 325
275 345
300 377
350 426
400 478 20
25
450 529
500 600 25
550 650
600 720 30 6000
650 770
700 820
750 870
800 920

Other specifications of cast steel pipe lined with basalt can be manufactured according to customer technical requirements. Suitable for large-diameter basalt lining steel pipes with a nominal diameter greater than 800mm. Generally, according to the running status of the pipeline, different cement is used to fix the basalt brick inside the finished steel pipe to complete the basalt lining steel pipe. Its advantages are good wear resistance, wide range of use, basically not limited by the size of the pipeline and low cost of pipeline installation.

Comparision Chart

Comparison of Ceramic lines with few other materials under standard conditions :

Material Thickness(mm) Approx life ( Months )
Mild Steel 10 3-5
Cast Iron 20 6-8
Ni-Hard 20 12-14
Cast Basalt 30 20-25
Ceramic 10 35-40

Ceramic lined equipment and bends

Hard & Compact Smooth & Inner Withstands High-Abrasion & Corrosion In any of the process industries especially Sled and Cement corrosion and abrasion lead to significant downtime of the plant. Further, the useful life or the equipment itself may get impaired because of the high abrasive nature of the materials being used. Thus, ‘wear mechanism’ results in hut down, replacement, etc., which is costly, resulting in loss to tilt: tunic of millions of dollars.


Characteristics

  • High resistance to all types of chemicals.
  • High resistant to sliding abrasion.
  • Non weld ability & smooth surface results ill easy How of materials.
  • Can With stand and temperature up to 200 C.
  • Smooth Surface and resistant to abrasion & corrosion.

Technical details:

  • Friction Resistance: As more material is passed over Cast Basalt, it gets polished up thereby reducing friction further. Cast Basalt improves in service after getting polished. Wetting also improves its performance in practical applications.
  • Impact Resistance: Direct Impact Resistance at a perpendicular angle is low like all other ceramics, but it can be increased with proper installation by reducing the angle of impact. Cast Basalt can be used to mitigate sliding abrasion. Moreover, external impact strength of composite basalt pipe (enclosed in M.S. Shell) is always more than that of bare Ni-hard Pipe.
  • Chemical Resistance: Cast Basalt is almost absolutely acid/alkali resistant (except Hydrofluoric Acid) and hence corrosion resistant.
  • Weight and Sizes: Basalt Tiles are available in regular shape square of 200 x 200 x 30 mm thick, weighing approximately 90 kg/sq. m; whereas bends and pipes are lined using Basalt Cylinders of various standard sizes from 50NB up to 500NB.
  • Temperature: Cast Basalt withstands temperature up to 450ºC.
  • Life: Life of basalt-lined pipe is estimated to be 7 to 10 times that of Cast Iron, and 3 to 4 times that of Ni-hard Steel.

Design aspects

The bend radius should be minimum 3 times of the nominal bore. At discharge end of each bend, cast basalt lined straight pipe of length 5 to 12 times the nominal bore must be used.

Design aspects

Application Areas of Cast Basalt Products

Cast basalt is a highly wear-resistant and corrosion-resistant lining material widely used in pipes, chutes, bunkers, cyclones, and hoppers.

Cast Basalt Lined Pipe Usage

Usage

Cast Basalt Lined Pipe Installation

Installation

Cast basalt has become the global standard for ash slurry pipelines in fossil-fuel power stations and other heavy industries. It significantly extends equipment service life in environments with severe abrasion and corrosion.

It is commonly used as a cost-effective lining material for steel, cast iron, rubber, or polyurethane equipment, offering 5–10 times longer service life than traditional materials.

Welding & Beveled end

Mining & Mineral Processing

  • Tailings pipeline
  • Concentrate pipeline
  • Ore transport pipeline
  • Sand pneumatic conveying pipe
  • Slurry chutes & launders
  • Centrifugal concentrator launder
Easy-Flexible joint connection

Power & Ash Handling

  • Ash and slag transport pipe
  • Coal-water slurry pipe
  • Blast furnace slag ditch
  • Coke conveying chute
  • Cyclone separator
  • Raw ore chute
Cast basalt composite pipes used for years

Cement & Other Industries

  • Air separators, chain conveyors
  • Silica hoppers, coal hoppers
  • Raw mill ducts, grate cooler housing
  • Edge-milling machine, disk feeder
  • Load/unload chutes in refractory industry
  • Various storage bins, funnels and chutes