Basalt ash ditch combined panel is a type of lining material that is used to protect equipment and structures from abrasion and wear caused by the flow of abrasive materials. The basalt tiles are made by casting a volcanic rock called basalt in a manner that is similar to the casting of cast iron. They are then carefully annealed to form a re-crystallized black ceramic with high levels of hardness and abrasion resistance.

Series	Dimensions	Per Meter	Category	Weight (kg)	Radius R	R2	B	B1	Bs	B3	H	Ho	Hi	H2	F	S	S2	Ro
Standard	150	1490	=Ro	415	290	233.5	260	185	=Ho	180	180	65	61	35	84.3	30

The usage of Basalt ash ditch combined panel

Casted basalt tiles are commonly used in various construction and architectural applications due to their durability, strength, and aesthetic appeal. Some of the common uses of casted basalt tiles include:

Flooring: Casted basalt tiles can be used for indoor and outdoor flooring due to its durability, non-slip surface, and resistance to the elements.
Wall Cladding: These tiles can be used for wall cladding in bathrooms, shower areas, and other wet areas due to their ability to withstand moisture and humidity.
Landscaping: Casted basalt tiles can be used in landscaping to create walkways, patios, and pool decking as they are resistant to pool chemicals and harsh weather conditions.
Kitchen Countertops: Casted basalt tiles can be used for kitchen countertops as they are heat-resistant and scratch-resistant.
Industrial Flooring: These tiles are widely used in industrial flooring applications as they are resistant to abrasion and wear and tear.
Roofing: Casted basalt tiles can be used for roofing due to their resistance to UV rays and extreme weather conditions.
Fireplaces: Casted basalt tiles can be used for fireplace surrounds and hearths due to their resistance to heat and fire.

Specifications and series：

Size Code	Series
	Ro125	Ro150	Ro175	Ro200	Ro225	Ro250	Ro275	Ro300	Ro350
	100	200	300	400	500	600	700	800	900
Α	152°30′	149°	140°51′	157°23′	153°44′	148°22′	143°08′	137°56′	134°46′
R₁	125	150	175	259	325	400	450	480	600
R₂	125	150	175	113	101	85	93	106	111
B	370	415	470	490	570	620	670	740	840
B₁	260	290	310	400	430	450	470	490	540
B₂	231.3	233.5	238.5	229.5	308	312	316	348	390
H	260	260	260	260	335	335	335	360	395
H₀	160	185	210	235	260	285	310	335	385
H₁	160	185	210	294	360	435	485	515	635
H₂	160	185	210	169.5	162	150	158	170	177
C	0	0	0	152	210	268	288	289	342
E	158	180	210	270	305	268	362	374	420
F	155.5	180	205	148	136	120	128	141	146
S	63	65	70	73	73	64	63	67	70
Kg/M	77	84.3	88.3	108.3	126.8	136.0	138.8	146.8	160.0

Cast bastle tiles construction site

Basalt tiles can be placed and jointed in cement or specially-defined bonding agents, as demanded by the intended application. Basalt tiles can be provided with a central hole that is countersunk for individual bolting, or as ready-made liner plates and pipes.

Cast basalt tiles is mainly used in thermal power plants, steel mills, mines and other parts with heavy wear, such as raw coal bunkers, mine bins, coal unloading trenches, hoppers, ore troughs, flotation machines, chutes and other parts.

Brake Pads (Used for Automotive Brake Testing Grounds)

These very hard tiles are made for very heavy industrial use, but also feature a beautiful metallic sheen. Originally used for sewerage systems or piping pieces, these pavement tiles are made by melting natural basalt and casting it into metal moulds.

Main Specification Of Cast blast lined pipe and fittings

Cast Basalt Pipe DN (mm)	Standard Steel Pipe OD (mm)	Cast Basalt Thickness (mm)	Length (mm)
80	159	25	4000
100	168	17.5 20	4000 6000 8000
125	195
150	219
175	245		6000 8000 10000 12000
200	273
225	300
250	325
275	345
300	377
350	426
400	478	20 25
450	529	20 25
500	600	25
550	650	25
600	720	30	6000
650	770
700	820
750	870
800	920

Other specifications of cast steel pipe lined with basalt can be manufactured according to customer technical requirements. Suitable for large-diameter basalt lining steel pipes with a nominal diameter greater than 800mm. Generally, according to the running status of the pipeline, different cement is used to fix the basalt brick inside the finished steel pipe to complete the basalt lining steel pipe. Its advantages are good wear resistance, wide range of use, basically not limited by the size of the pipeline and low cost of pipeline installation.

Comparision Chart

Comparison of Ceramic lines with few other materials under standard conditions :

Material	Thickness(mm)	Approx life ( Months )
Mild Steel	10	3-5
Cast Iron	20	6-8
Ni-Hard	20	12-14
Cast Basalt	30	20-25
Ceramic	10	35-40

Ceramic lined equipment and bends

Hard & Compact Smooth & Inner Withstands High-Abrasion & Corrosion In any of the process industries especially Sled and Cement corrosion and abrasion lead to significant downtime of the plant. Further, the useful life or the equipment itself may get impaired because of the high abrasive nature of the materials being used. Thus, ‘wear mechanism’ results in hut down, replacement, etc., which is costly, resulting in loss to tilt: tunic of millions of dollars.

Characteristics

High resistance to all types of chemicals.
High resistant to sliding abrasion.
Non weld ability & smooth surface results ill easy How of materials.
Can With stand and temperature up to 200 C.
Smooth Surface and resistant to abrasion & corrosion.

Technical details:

Friction Resistance: As more material is passed over Cast Basalt, it gets polished up thereby reducing friction further. Cast Basalt improves in service after getting polished. Wetting also improves its performance in practical applications.
Impact Resistance: Direct Impact Resistance at a perpendicular angle is low like all other ceramics, but it can be increased with proper installation by reducing the angle of impact. Cast Basalt can be used to mitigate sliding abrasion. Moreover, external impact strength of composite basalt pipe (enclosed in M.S. Shell) is always more than that of bare Ni-hard Pipe.
Chemical Resistance: Cast Basalt is almost absolutely acid/alkali resistant (except Hydrofluoric Acid) and hence corrosion resistant.
Weight and Sizes: Basalt Tiles are available in regular shape square of 200 x 200 x 30 mm thick, weighing approximately 90 kg/sq. m; whereas bends and pipes are lined using Basalt Cylinders of various standard sizes from 50NB up to 500NB.
Temperature: Cast Basalt withstands temperature up to 450ºC.
Life: Life of basalt-lined pipe is estimated to be 7 to 10 times that of Cast Iron, and 3 to 4 times that of Ni-hard Steel.

Design aspects

The bend radius should be minimum 3 times of the nominal bore. At discharge end of each bend, cast basalt lined straight pipe of length 5 to 12 times the nominal bore must be used.