Standard Cast Basalt Tile | Wear Resistant Basalt Lining Tile - Sunny Steel Industrial Pipe Product

Standard Cast Basalt Tile

Wear Resistant Basalt Lining Tile

Standard Cast Basalt Tiles are highly wear resistant lining materials designed to protect industrial equipment and pipelines from severe abrasion, impact and corrosive conditions.

Product Description

Standard Cast Basalt Tile is manufactured by melting natural basalt rock at high temperature and casting it into dense, hard tiles. It is one of the most cost-effective and widely used wear-resistant lining materials in heavy industry.

With excellent hardness and smoothness, these tiles significantly reduce abrasion, extend equipment life, and minimize maintenance costs in material handling systems.

Key Features

  • ✔ Extremely high abrasion resistance
  • ✔ Superior corrosion and chemical resistance
  • ✔ Very low water absorption
  • ✔ Smooth surface reduces material sticking
  • ✔ Long service life (5-10 times longer than steel)
  • ✔ Cost-effective standard solution

Technical Data

Thickness20-50mm
Standard Size200×200mm, 300×300mm
Compressive Strength≥ 300 MPa
Abrasion Resistance0.08 - 0.10 cm³/cm²
Water Absorption≤ 0.1%
Service TemperatureUp to 350°C
Mohs Hardness8-9

Standard cast basalt tile is made from natural basalt rocks that are melted and poured into molds to create different shapes and sizes. Standard cast basalt tiles typically measure 10x10cm or 15x15cm and can have thicknesses ranging from 15mm to 60mm. The tiles are known for their exceptional hardness, abrasion resistance, and chemical inertness, making them an ideal material for lining surfaces that are exposed to demanding conditions. They are also non-conductive, non-magnetic, and non-sparking, making them a popular choice for use in explosive environments. Standard cast basalt tiles are commonly used in mining, cement, steel, power generation, and other heavy industries.

Standard cast basalt tiles are a type of construction material that is made from melted basalt rock and then poured into molds where it is left to cool and solidify. During this process, the melted basalt rock is transformed into a highly abrasion-resistant and durable tile that can be used in a variety of applications.

Standard cast basalt tiles typically have a hexagonal shape and are available in various sizes and thicknesses. They are often used in industries such as mining, cement manufacturing, and power generation, where machinery and equipment are subject to high levels of wear and tear.

Features and benefits of standard cast basalt tiles include:

  1. High abrasion resistance - Standard cast basalt tiles have an exceptional ability to resist damage caused by abrasion, impact, and corrosion, making them ideal for use in high-wear applications.
  2. Durability - Basalt is a naturally occurring volcanic rock that has been used as a construction material for centuries. Cast basalt tiles retain these properties, giving them a long lifespan in harsh environments.
  3. Chemical resistance - Standard cast basalt tiles are highly resistant to chemicals, acids, and alkalis, making them suitable for use in corrosive environments.
  4. Low coefficient of friction - The low coefficient of friction of cast basalt tiles means that materials passing over them experience minimal resistance, reducing wear and tear on machinery parts.
  5. Easy to install and maintain - Standard cast basalt tiles are relatively easy to install and require minimal maintenance once installed.

In conclusion, standard cast basalt tiles are a durable and abrasion-resistant construction material that are used in various industries where machinery and equipment are exposed to high wear and corrosion. With their high resistance to abrasion and chemicals, low coefficient of friction, and ease of installation, these tiles offer a reliable and cost-effective solution that can significantly reduce long-term maintenance costs.

Usage of Standard cast basalt tile

Standard cast basalt tiles are used in a wide range of industrial applications where high levels of abrasion, corrosion or impact are present. Some common applications include:

  1. Mining industry: Standard cast basalt tiles are used to line chutes, hoppers, and other equipment that handle abrasive materials. They offer excellent resistance to wear and tear, reducing maintenance costs and downtime.
  2. Power generation: Standard cast basalt tiles are used in the lining of ash hoppers, flue gas ducts, and other equipment used in power plants. They provide excellent resistance to abrasion, corrosion, and high-temperature environments.
  3. Cement manufacturing: Standard cast basalt tiles are used in cement kilns, raw mills, and other cement manufacturing processes that require high resistance to wear and tear.
  4. Steel industry: Standard cast basalt tiles are used in the lining of blast furnaces, steel ladles, and other equipment in steel mills. They offer superior resistance to abrasion and thermal shock.
  5. Chemical industry: Standard cast basalt tiles are used in the lining of chemical reactors, storage tanks, and other equipment that require high resistance to chemicals and acids.
  6. Transportation: Standard cast basalt tiles are used in the transportation industry to line the beds of dump trucks and railcars to protect them from abrasion and impact.

In addition, standard cast basalt tiles can be used in many other industries, including wastewater treatment, pulp and paper manufacturing, food processing, and pharmaceuticals.

In conclusion, standard cast basalt tiles are widely used in various industries where equipment is exposed to high levels of abrasion, corrosion, or impact. With their excellent resistance to wear and tear, chemicals, and thermal shock, these tiles provide a reliable and cost-effective solution to reduce maintenance costs and downtime.

Applications

Chutes & Hoppers
Pipes & Elbows
Bunkers & Silos
Mining, Cement & Power Plants
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