Cast Basalt Braking Tile | Impact Resistant Braking Lining Tile - Sunny Steel Industrial Pipe Product

Cast Basalt Braking Tile

Impact Resistant Braking Lining Tile

Cast Basalt Braking Tiles are specially engineered wear-resistant tiles used to slow down material flow and absorb impact in high-abrasion industrial environments.

Product Description

Cast Basalt Braking Tiles are specially designed to withstand severe impact and control the speed of bulk material flow in transfer chutes, hoppers, and conveyor discharge points. Made from molten basalt rock cast at high temperature, they offer superior hardness and abrasion resistance.

The braking design helps reduce material velocity, minimize dust generation, and extend the service life of downstream equipment.

Key Features

  • ✔ Extremely high impact and abrasion resistance
  • ✔ Effective material flow braking and speed control
  • ✔ Excellent corrosion and chemical resistance
  • ✔ Long service life in harsh environments
  • ✔ Available in custom shapes and angles
  • ✔ High temperature resistance

Technical Data

Thickness30-80mm
Standard Size200×200mm, 300×300mm
Compressive Strength≥ 300 MPa
Abrasion Resistance0.08 - 0.10 cm³/cm²
Impact ResistanceHigh (Special braking geometry)
Water Absorption≤ 0.1%
Service TemperatureUp to 400°C

Cast basalt braking tile is a type of durable and wear-resistant material used in industries such as mining, cement, and power plants. It is made from natural basalt rock, which is melted and poured into molds to create tiles of various shapes and sizes.

The tiles are highly resistant to abrasive and erosive wear caused by the movement of heavy machinery, such as conveyor belts, and the transportation of bulk materials. They are also resistant to thermal shock and corrosion, making them ideal for use in harsh environments.

Cast basalt braking tiles are applied to the surface of equipment to provide a protective layer that reduces downtime caused by wear and tear, and extends the lifespan of machinery. They are easy to install and maintain, and can be customized to fit specific applications.

Overall, cast basalt braking tiles offer cost-effective and reliable solutions for industries that require high-performance materials to withstand extreme conditions and maintain efficient operations.

Cast basalt braking tile is made by melting raw basalt rock at temperatures above 1,200°C and casting the molten material into molds of specific sizes and shapes.

Cast basalt braking tiles are known for their high abrasion and impact resistance, making them ideal for use in heavy-duty industrial applications where brake pads are subject to extreme wear and tear.

Some key features and benefits of cast basalt braking tiles include:

  1. Extreme durability - Cast basalt braking tiles are created from one of the hardest rocks on earth. They demonstrate exceptionally high resistance to impact, abrasion, and high temperature.
  2. Chemical resistance - Basalt is highly resistant to chemicals, acids, and alkalis, making cast basalt braking tiles an excellent choice for use in harsh environments.
  3. Low friction coefficient - Cast basalt braking tiles have a low friction coefficient, which results in a decrease in wear and tear of other machine parts that come into contact with the brake pads, hence reducing long-term maintenance expenses.
  4. Customizable - Cast basalt braking tiles can be customized to fit specific industrial equipment, brake pad sizes and shapes.
  5. Environmental safety - Cast basalt braking tiles do not contain hazardous substances and are environmentally friendly.

In conclusion, cast basalt braking tiles offer exceptional durability and resistance to abrasion and impact, making them ideal for use in heavy-duty industrial applications where brake pads are subject to extreme wear and tear. Other benefits include chemical resistance, low friction coefficient, customization, and environmental safety. They are a reliable and effective solution that can significantly reduce maintenance costs and improve safety in industrial settings.

Cast basalt braking tile is one product with higher process requirement,especially surface porosity must meet the standard requirements, and melt & annealing temperature shall be adjusted accordingly in the process of concrete production.

We have a professional testing equipments to test surface friction coefficient, surface roughness, etc of polished braking vane tiles. We have rich experience in production, processing of the braking tile,and complete production and processing equipment.Also we can provide necessary on-site service according to customer's actual need.

Pendulum friction coefficient(cast basalt braking tile): 15-35(wet)( according to the engineering requirement)

Applications

Transfer Chutes
Conveyor Discharge Points
Hoppers & Silos
Mining & Cement Industry
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