ASTM A192 Fin Tube
ASTM A192 Fin Tube - seamless steel tube
ASTM A192 Boiler tubes including boiler flue tube, superheater tube, steam boiler tube, heat exchanger tube.
Download PDFASME SA192 / ASTM A192 is a high pressure seamless carbon steel / manganese boiler tube used in super heaters, water wall panels, heat exchangers, condensers, marine application, refineries, paper pulping, petrochemical applications, pressure vessels, and general engineering applications. It is also used in coal, thermal and oil power generation plants.
ASTM A192 Boiler tubes specification covers seamless carbon steel boiler tubes for high-pressure service. Recommended pipe size will be developed by us upon receipt of your inquiry. A print or sketch of the part to be produced should be included. Grade, chemical analysis and surface condition are carefully considered, and production processes are tailored to achieve the best tubing for the end use.
The ASTM A192 Boiler tubes shall be made by the seamless process and shall be either hot-finished or cold-finished. Hot-finished tubes need not be heat treated. Cold-finished tube shall be heat treated after the final cold-finishing at a temperature of 1200°F [650°C] or higher.
ASTM A192 boiler tubes are essential components in high-pressure boiler systems and are used in a variety of industrial applications. Their seamless construction, high strength, and durability make them a reliable choice for industries that require performance in extreme conditions.
ASTM A192 is the standard specification for seamless carbon steel boiler tubes used in high-pressure applications. These tubes are designed to handle extreme temperatures and pressures in a wide range of industries, especially in power generation and industrial boilers.
ASTM A192 is a standard for seamless carbon steel boiler and superheater tubes with minimum wall thickness for high-pressure applications. The standard is issued under the fixed designation A 192/A 192M. It is under the jurisdiction of ASTM Committee A01 on Steel.
ASTM A192 is generally used for high-pressure boilers with a working pressure that does not exceed 9.8Mpa. The tubes are available in hot rolled and cold drawn delivery states.
ASTM A192 Seamless Steel Tube is applied as minimum-wall-thickness, seamless carbon steel boiler and superheater tubes for high-pressure service.
1.1 This specification2 covers minimum-wall-thickness, seamless carbon steel boiler and superheater tubes for high-pressure service.
1.2 The tubing sizes and thicknesses usually furnished to this specification are 1/2 in. to 7 in. [12.7 to 177.8 mm] outside diameter and 0.085 to 1.000 in. [2.2 to 25.4 mm], inclusive, in minimum wall thickness. Tubing having other dimensions may be furnished, provided such tubes comply with all other requirements of this specification.
1.3 Mechanical property requirements do not apply to tubing smaller than 1/8 in. [3.2 mm] inside diameter or 0.015 in. [0.4 mm] thickness.
1.4 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. The inch-pound units shall apply unless the "M~designation of this specification is specified in the order.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
| Element | Content, % |
|---|---|
| C | 0.06~0.18 |
| Mn | 0.27~0.63 |
| P | ?.035 |
| S | ?.035 |
| Si | ?.25 |
| Mechanical Property Requirements | Data |
|---|---|
| T.S. min ksi [MPa] |
47 [325] |
| Y.S. min ksi [MPa] |
26 [180] |
| El. in 2" min, % |
35 |
| Brinell Hardness max. HBW |
137 |
| Rockwell Hardness, max. HRBW |
77 |
The tensile strength and yield strength of the ASTM A192/ ASME SA-192 tube are 325 MPa and 180 MPa at room temperature, respectively.
*T.S.: tensile strength; *Y.S.: yield strength; *El.: elongation.
*The Brinell Hardness number applies to ASTM A192 tubes 0.200~[5.1 mm] and over in wall thickness.
*The Rockwell Hardness number applies to ASTM A192 tubes less than 0.200~[5.1 mm] in wall thickness.
*Mechanical properties don’t apply to tubing smaller than 1/8~[3.2 mm] inside diameter or 0.015~[0.4 mm] thickness.
Flattening test, flaring test, hardness test, hydrostatic test, and tension test.
ASTM A 192 boiler tube equivalent EN 10216-2, DIN 17175, BS 3059 Part II, NF A 49-213, NBR 5594 ASTM (American Society for Testing Materials standard) A192 and ASME (American Society of Mechanical Engineers standards) SA192. Equivalent Materials 1010, St35.8, 360. FASTWELL has standard specifications for minimum-wall-thickness, seamless carbon steel boiler and super heater tubes for high-pressure service.
| Grade | ASTM A192 / ASME SA192 | |
|---|---|---|
| UNS No | K01201 | |
| Old British | BS | CFS 320 |
| German | No | 17175 |
| Number | 1.0305 | |
| Belgian | 837 | |
| Japanese JIS | D3563 / G3461 | |
| French | A49-213 | |
| Italian | 5462 | |
Maximum working pressure of ASTM A192 Tube at temperature 400°F, The dimensions - outside pipe diameters and wall thicknesses are according ANSI B36.10.
| Maximum Allowable Pressure (psi) | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| NPS | Outside Diameter | Schedule | ||||||||||||
| (in) | (in) | 10 | 20 | 30 | STD | 40 | 60 | XS | 80 | 100 | 120 | 140 | 160 | XXS |
| 1/4 | 0.54 | 7985 | 7985 | 10798 | 10798 | |||||||||
| 3/8 | 0.675 | 6606 | 6606 | 9147 | 9147 | |||||||||
| 1/2 | 0.84 | 6358 | 6358 | 8575 | 8575 | 10908 | 17150 | |||||||
| 3/4 | 1.05 | 5273 | 5273 | 7187 | 7187 | 10220 | 14373 | |||||||
| 1 | 1.315 | 4956 | 4956 | 6670 | 6670 | 9316 | 13340 | |||||||
| 1 1/4 | 1.66 | 4133 | 4133 | 5638 | 5638 | 7380 | 11276 | |||||||
| 1 1/2 | 1.9 | 3739 | 3739 | 5158 | 5158 | 7247 | 10316 | |||||||
| 2 | 2.375 | 3177 | 3177 | 4498 | 4498 | 7097 | 8995 | |||||||
| 2 1/2 | 2.875 | 3460 | 3460 | 4704 | 4704 | 6391 | 9408 | |||||||
| 3 | 3.5 | 3024 | 3024 | 4200 | 4200 | 6132 | 8400 | |||||||
| 3 1/2 | 4 | 2769 | 2769 | 3896 | 3896 | |||||||||
| 4 | 4.5 | 2581 | 2581 | 3670 | 3670 | 4769 | 5782 | 7339 | ||||||
| 5 | 5.563 | 2273 | 2273 | 3303 | 3303 | 4404 | 5505 | 6606 | ||||||
| 6 | 6.625 | 2071 | 2071 | 3195 | 3195 | 4157 | 5318 | 6390 | ||||||
| 8 | 8.625 | 1420 | 1574 | 1829 | 1829 | 2307 | 2841 | 2841 | 3375 | 4085 | 4613 | 5147 | 4971 | |
| 10 | 10.75 | 1140 | 1399 | 1664 | 1664 | 2279 | 2279 | 2708 | 3277 | 3847 | 4558 | 5128 | 4558 | |
| 12 | 12.75 | 961 | 1268 | 1441 | 1560 | 2160 | 1922 | 2644 | 3244 | 3843 | 4324 | 5042 | 3843 | |
| 14 | 14 | 875 | 1092 | 1313 | 1313 | 1533 | 2079 | 1750 | 2625 | 3283 | 3829 | 4375 | 4921 | |
| 16 | 16 | 766 | 956 | 1148 | 1148 | 1531 | 2009 | 1531 | 2585 | 3157 | 3733 | 4404 | 4882 | |
| 18 | 18 | 681 | 849 | 1192 | 1021 | 1530 | 2042 | 1361 | 2553 | 3147 | 3743 | 4252 | 4848 | |
| 20 | 20 | 613 | 919 | 1225 | 919 | 1455 | 1989 | 1225 | 2526 | 3138 | 3675 | 4288 | 4824 | |
| 22 | 22 | 557 | 835 | 1114 | 835 | 1949 | 1114 | 2506 | 3063 | 3619 | 4176 | 4733 | ||
| 24 | 24 | 510 | 766 | 1147 | 766 | 1405 | 1978 | 1021 | 2489 | 3126 | 3700 | 4210 | 4786 | |
| 30 | 30 | 510 | 817 | 1021 | 613 | 817 | ||||||||
| 32 | 32 | 478 | 766 | 957 | 574 | 1054 | ||||||||
| 34 | 34 | 450 | 721 | 901 | 540 | 992 | ||||||||
| 36 | 36 | 425 | 681 | 851 | 510 | 1021 | ||||||||
| 42 | 42 | 583 | 729 | 438 | 875 | |||||||||
The ASTM A192/ASME SA192 standard is applicable to seamless carbon steel pipes used for boilers and superheaters in high-pressure environments, with a focus on meeting the minimum wall thickness necessary for these applications.
ASTM A 192 boiler tube equivalent EN 10216-2, DIN 17175, BS 3059 Part II, NF A 49-213, NBR 5594 ASTM (American Society for Testing Materials standard) A192 and ASME (American Society of Mechanical Engineers standards) SA192. Equivalent Materials 1010, St35.
American Standard A192/SA192 Seamless Carbon Steel Boiler and Superheater Tubes for High Pressure Minimum Wall Thicknesses
Affordable High-Pressure Boiler Tube ASTM A192 /SA192 Carbon Steel Seamless Pipe
Our ASTM A192 Boiler tubes are widely used in various industries due to their excellent properties and performance. Some of the key industries and applications where ASTM A192 tubes find extensive use include:
With years of expertise, we provide a wide range of steel tube processing services. From basic sawing and machining to complex bending and upsetting operations, we support you at every stage of your project.
Our capabilities include eccentricity reduction and concentricity improvement through turning and grinding. We specialize in creating complex geometries using rotary swaging and axial forming, and offer property modifications through partial heat treatment to meet your exact requirements.
A range to meet your needs
High-quality steel solutions for diverse mechanical engineering applications – reliable, precise, and built for performance.
Premium steel products for demanding construction projects – from bridges to offshore structures, built to last.
Versatile components for the automotive industry – precision, quality, and processing expertise for every application.
Robust tubes for plant engineering and energy systems – designed for extreme conditions and long-term efficiency.
Versatile solutions for modern infrastructure – supporting reliable supply networks and large-scale construction projects.
Versatile solutions for hydraulic systems – durable, pressure-resistant, and engineered for maximum reliability.
| Condition | Typical Application |
|---|---|
| High Temperature | Boilers, superheaters, steam headers |
| Low Temperature | Cryogenic processing systems |
| High Pressure | Power & process piping |
| Corrosive Media | Chemical & petrochemical plants |
| Creep Service | Thermal power stations |
| Product | Specification |
|---|---|
| Seamless Pipes | ASTM A335 P1 / P5 / P9 / P11 / P22 / P91 |
| Butt Weld Fittings | ASTM A234 WP1 / WP5 / WP9 / WP11 / WP22 / WP91 |
| Forged Fittings & Flanges | ASTM A182 F1 / F5 / F9 / F11 / F22 / F91 |
Sunny Steel supplies alloy steel piping systems worldwide, supporting projects that demand certified materials, full traceability and long-term operational reliability.
Chemical composition inspection, mechanical properties test(tensile strength,yield strength, elongation, flaring, flattening, bending, hardness, impact test), surface and dimension test, non-destructive test, hydrostatic test.
Identification of the chemical composition of the metal used to manufacture the fitting. Uses PMI sensors, including X-ray fluorescence or optical emission spectrometry.
Steel pipe delivery status(condition): cold / hard (BK), cold / soft (BKW), after cold stress relief annealing (BKS), annealing (GBK), normalized (NBK).
| Term | Symbol | Explanation |
|---|---|---|
| Cold-finished/hard (cold-finished as-drawn) | BK | No heat treatment after the last cold-forming process. The tubes therefore have only low deformability. |
| Cold-finished/soft (lightly cold-worked) | BKW | After the last heat treatment there is a light finishing pass (cold drawing). With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits. |
| Annealed | GBK | After the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum. |
| Normalized | NBK | The tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum. |
The general cold strip mills, volume should go through continuous annealing (CAPL unit) to eliminate cold hardening and rolling stress, or batch annealing reach the mechanical properties of the corresponding standard specifies. Cold rolled steel surface quality, appearance, dimensional accuracy better than hot-rolled plate, and right-rolled thin product thickness is about 0.18mm, so the majority of users favor.
Cold rolled steel coil substrate products deep processing of high value-added products. Such as electro-galvanized, hot dip galvanized, electro-galvanized fingerprint resistant, painted steel roll damping composite steel, PVC laminating steel plates, etc., so that the excellent quality of these products has a beautiful, high resistance to corrosion, has been widely used.
Cold rolled steel coil finishing after annealing, cut the head, tail, trimming, flattening, smooth, heavy volume, or longitudinal clipboard. Cold-rolled products are widely used in automobile manufacturing, household electrical appliances, instruments, switches, buildings, office furniture and other industries. Steel plate strapping package weight of 3 to 5 tons. Flat sub-volume typically 3 to 10 tons / volume. Coil diameter 6m.
Bare packing/bundle packing/crate packing/wooden protection at the both sides of tubes and suitably protected for seaworthy delivery or as requested.
There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method to work: prevent rusting and sea transportation security.
Our packing can meet any needs of the customers.
Commonly used alloying elements and their effects are listed in the table given below.
| Alloying Elements | Effect on the Properties |
|---|---|
| Chromium | Increases Resistance to corrosion and oxidation. Increases hardenability and wear resistance. Increases high temperature strength. |
| Nickel | Increases hardenability. Improves toughness. Increases impact strength at low temperatures. |
| Molybdenum | Increases hardenability, high temperature hardness, and wear resistance. Enhances the effects of other alloying elements. Eliminate temper brittleness in steels. Increases high temperature strength. |
| Manganese | Increases hardenability. Combines with sulfur to reduce its adverse effects. |
| Vanadium | Increases hardenability, high temperature hardness, and wear resistance. Improves fatigue resistance. |
| Titanium | Strongest carbide former. Added to stainless steel to prevent precipitation of chromium carbide. |
| Silicon | Removes oxygen in steel making. Improves toughness. Increases hardness ability |
| Boron | Increases hardenability. Produces fine grain size. |
| Aluminum | Forms nitride in nitriding steels. Produces fine grain size in casting. Removes oxygen in steel melting. |
| Cobalt | Increases heat and wear resistance. |
| Tungsten | Increases hardness at elevated temperatures. Refines grain size. |
Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.
Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.
Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.
The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.
Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.
The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.
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