Stainless 304 tube shields are made of 304 stainless steel and can be customized to fit perfectly straight sections, curved sections and even fins and specialty tubes.
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Stainless 304 tube shields are made of 304 stainless steel and can be customized to fit perfectly straight sections, curved sections and even fins and specialty tubes.
304 Stainless is a low carbon (0.08% max) version of basic 18-8 also known as 302. Type 302 has 18% chromium and 8% nickel.
ASTM A213 TP304 Stainless Steel Seamless Tube is manufactured by seamless process used in high pressure environment, stainless steel TP304 grade is the most used material due to its high strength and excellent corrosion resistance.
Tube erosion shields made of 304 stainless steel can be customized to fit straight sections, curved sections, and even fins and specialized tubing.
304 contains 18 - 20% Chromium (Cr). Chromium is the essential chemical in all stainless steel and it is that which forms the thin passive layer that makes the metal "stainless"
304 also contains 8-10.5% Nickel (Ni). This is added to make the Austenitic structure more stable at normal temperatures.
The nickel also improves high-temperature oxidation resistance makes the steel resistant to stress corrosion cracking.
Where the steel is to be stretched formed a lower percentage (8%) of nickel should be selected. If the steel is to be deep drawn a higher percentage is better (9% or more).
In addition a number of other chemicals may be present but these are expressed as maximum permited levels with the exception of the increased quantity of carbon required in 304H - i.e. a minimum of .04% and a maximum of 0.10%
*Maximum carbon content of 0.04% acceptable for drawn tubes
There are hundreds of different grades of stainless steel on the market. Each of these unique formulations of stainless steel offer some degree of corrosion resistance above and beyond that of plain steel.
The existence of these stainless steel variants can cause some confusion—especially when the names & formulations of two stainless steel alloys are almost the same. This is the case with grade 304 and 304L stainless steel.
| Element | Percentage by Weight Maximum Unless Range is Specified | ||
| 304 | 304L | 304H | |
| Carbon | 0.08 | 0.030 | 0.04-0.10 |
| Manganese | 2.00 | 2.00 | 2.00 |
| Phosphorus | 0.045 | 0.045 | 0.045 |
| Sulfur | 0.030 | 0.030 | 0.030 |
| Silicon | 0.75 | 0.75 | 0.75 |
| Chromium | 18.00 20.00 |
18.00 20.00 |
18.00 20.00 |
| Nickel | 8.0 10.50 |
8.0 12.00 |
8.0 10.5 |
| Nitrogen | 0.10 | 0.10 | 0.10 |
These three alloys are remarkably similar—but there is one key difference. In grade 304 stainless, the maximum carbon content is set at 0.08%, whereas grade 304L stainless steel has a maximum carbon content of 0.03%. The “L” in 304L can be interpreted as meaning extra-low carbon.
This difference of 0.05% carbon content produces a slight, but marked, difference in the performances of the two alloys.
Grade 304L has a slight, but noticeable, reduction in key mechanical performance characteristics compared to the “standard” grade 304 stainless steel alloy.
| Grade | Tensile Strength Rm N/mm² |
Yield Strength Rp 0.2, N/mm² | Elongation (%) |
| 304 Annealed | 500-700 | 195 | 40 |
| 304L Annealed | 460-680 | 180 | 40 |
| Data | Metric | English |
| Density | 8 g/cc | 0.289 lb/in³ |
| Hardness, Brinell | 123 | 123 | Converted from Rockwell B hardness. |
| Hardness, Knoop | 138 | 138 | Converted from Rockwell B hardness. |
| Hardness, Rockwell B | 70 | 70 | |
| Hardness, Vickers | 129 | 129 | Converted from Rockwell B hardness. |
| Tensile Strength, Ultimate | 505 MPa | 73200 psi | |
| Tensile Strength, Yield | 215 MPa | 31200 psi | at 0.2% offset |
| Elongation at Break | 70 % | 70 % | in 50 mm |
| Modulus of Elasticity | 193 - 200 GPa | 28000 - 29000 ksi | |
| Poissons Ratio | 0.29 | 0.29 | |
| Charpy Impact | 325 J | 240 ft-lb | |
| Shear Modulus | 86 GPa | 12500 ksi |
| Electrical Resistivity | 7.2e-005 ohm-cm | 7.2e-005 ohm-cm | at 20°C (68°F); 1.16E-04 at 650°C (1200°F) |
| Magnetic Permeability | 1.008 | 1.008 | at RT |
Design Features - Stainless Steel 304/304L
Typical Applications - Stainless Steel 304/304L
Tensile Requirements - Stainless Steel 304/304L
Each alloy represents an excellent combination of corrosion resistance and fabricability. This combination of properties is the reason for the extensive use of these alloys which represent nearly one half of the total U.S. stainless steel production. The 18-8 stainless steels, principally Alloys 304, 304L, and 304H, are available in a wide range of product forms including sheet, strip, and plate. The alloys are covered by a variety of specifications and codes relating to, or regulating, construction or use of equipment manufactured from these alloys for specific conditions. Food and beverage, sanitary, cryogenic, and pressure-containing applications are examples.
Alloy 304 is the standard alloy since AOD technology has made lower carbon levels more easily attainable and economical. Alloy 304L is used for welded products which might be exposed to conditions which could cause intergranular corrosion in service.
Alloy 304H is a modification of Alloy 304 in which the carbon content is controlled to a range of 0.04-0.10 to provide improved high temperature strength to parts exposed to temperatures above 800°F.
For example, the ultimate tensile strength (UTS) of 304L is roughly 85 ksi (~586 MPa), less than the UTS of standard grade 304 stainless, which is 90 ksi (~620 MPa). The difference in yield strength is slightly greater, with 304 SS having a 0.2% yield strength of 42 ksi (~289 MPa) and 304L having a 0.2% yield strength of 35 ksi (~241 MPa).
This means that if you had two steel wire baskets and both baskets had the exact same design, wire thickness, and construction, the basket made from 304L would be structurally weaker than the standard 304 basket.
So, if 304L is weaker than standard 304 stainless steel, why would anyone want to use it?
The answer is that the 304L alloy’s lower carbon content helps minimize/eliminate carbide precipitation during the welding process. This allows 304L stainless steel to be used in the “as-welded” state, even in severe corrosive environments.
If you were to use standard 304 stainless in the same way, it would degrade much faster at the weld joints.
Basically, using 304L eliminates the need to anneal weld joints prior to using the completed metal form—saving time and effort.
In practice, both 304 and 304L can be used for many of the same applications. The differences are often minor enough that one isn’t considered massively more useful over the other. When stronger corrosion resistance is needed, other alloys, such as grade 316 stainless steel, are usually considered as an alternative.
ASTM A213 / ASME SA213 is a America specification for stainless steel boiler, super heater, heat exchanger tubes, executed by most world stainless steel seamless tubes mills and factories, minimum wall thickness required in A213 seamless tube, or average wall thickness as customers requirement, tight tolerance of outside and wall thickness stated as A213 standard or A1016
Cold rolling steel is a method that is used to provide a dense, dimensionally precise piece of steel. The most commonly used grade of stainless steel is 304. All stainless steels are a specific alloy mix.
Cold rolled steel, also called CRS, is a process used to finish steel. Hot rolled steel is steel that is still warm enough to be malleable and run through pressure rollers. After cleaning, when the steel has cooled and is no longer elastic, the steel is then put through power rollers and cold rolled. This produces a product that has a fine, smooth finish.
The most commonly used grade of stainless steel is 304. Another name for 304 is 18/8 because it is 18 percent chromium and 8 percent nickel. These additions make it resistant to corrosion.
The difference between CRS and 304 stainless steel is that CRS is a process and 304 is an alloy. Steel, hot or cold rolled, will rust and corrode. It is used in applications where that is not a consideration. Stainless steel is an alloy with chromium and nickel that prevents rust and corrosion. It is used where rust and corrosion will be a problem. It is possible to buy 304 cold rolled stainless steel.
Stainless Steel is a chromium-based alloy known for its incredible anti-rust properties. But along with this, Stainless Steel alloys are also used due to their incredible strength. Stainless Steel 304 has incredible strength and durability. Its strength is one of the most sought-after traits of grade 304 SS. Stainless Steel 304L Pipes and 304 Pipes are solid and retain their strength at extreme temperatures.
Stainless Steel 304, 304 L, and almost every grade of Stainless Steel is brilliant at repelling corrosion. As a result of this property, Stainless Steel grade 304 Pipes also have the property of repelling the growth and spread of microbes and dirt on the surface of the Pipes. Hence, it is often used in applications that have a primary need for sanitization and monitoring cleanliness. Additionally, Stainless Steel 304 Pipes are incredibly easy to maintain. They can be cleaned very easily. Hence, Stainless Steel 304 Pipes are used at hospitals, kitchens, food processing localities, etc., where cleanliness is a requisite.
AS its name suggests, Stainless Steel is a material that prohibits rusting and corrosion even in extreme temperature and weather conditions, including high-pressure areas. The chromium present in stainless Steel reacts with oxygen to create a chromium oxide film or layer that settles on the surface of the metal. This layer is what protects the Pipes from corroding. It is a self-reparatory layer that does not require maintenance or refurbishing.
But what sets grade 304 apart is the addition of molybdenum to the alloying composition making it an austenitic grade of stainless Steel. Austenitic Steel has enhanced corrosion resistance. Hence, for applications in extreme conditions, Stainless Steel 304 Pipes are an ideal choice.
Stainless Steel 304 Pipes are entirely recyclable. Once its utility purposes have been outlived or fulfilled, it can be recycled and re-forged. When stainless Steel is recycled, it does not lose any of its properties. All of its chemical, physical, and mechanical properties remain intact. About 70% of existing Stainless Steel artifacts are made out of recycled material.
Even though Stainless Steel 304 Pipes are lightweight, they are solid. They won’t succumb to external weights and pressure. Hence, it is said that it is one of the most durable materials. Stainless Steel 304 Pipes can withstand extreme temperatures as well as extreme pressures.
The cross-sectional shape of boiler tubes shields is mostly semi-circular (180 degrees), and there are also 120-160 degrees.
It is mainly used on finned tubes (water-cooled walls); boiler tube erosion shields are divided into direct wear-resistant shields, in-curve, anti-wear shields, outer-curve, anti-wear shields, side-curve anti-wear shields, s-curve anti-wear shields, etc.
The length of the straight anti-wear shields ranges from 20mm to 3000mm, and the general length of 1000-2000mm is commonly used. The anti-wear shields with bends generally requires a processing drawing and the following parameters should be on the drawing: outer diameter of the pipe used, bending of the pipe Radius R (to the center of the pipe), the degree of bending angle, and the length of the straight sections on both sides of the arc segment of the wear-resistant shields.
The most basic parameter of boiler tubes shields is the outer diameter of the tube used (that is, the inner diameter of boiler tubes erosion shields). The main specifications of the tube are: 32, 38, 42, 44.5, 48, 51, 57, 60, 63.5 , 76, 89mm, etc . the inner diameter of the boiler tubes erosion shields is usually 1-3mm larger than the outer diameter of the tube used, depending on the actual requirements.
The current production process for tube shields is to use high-pressure presses and professional moulds for pressing.
Tube shields from us are manufactured to exacting standards. Advanced equipment and material handling capabilities permit us to offer the fastest turnaround times anywhere.
The current production process for tube shields is to use high-pressure presses and professional moulds for pressing.
The production time is short, the welding performance is good, the welding seam does not fall off, the surface is smooth and the appearance is beautiful. The arc-shaped wear-resistant tile is pressed on a press or bent on a pipe bender with a special mould.
To ensure the accuracy of the material. Positive Material Identification (PMI) of stainless steel sheets for tube shields is critical to verifying the grade and composition of stainless steel before it goes into production.
The raw materials for the production of tube shields are generally purchased directly from standard steel mills, and each batch has an MTC. Due to the sharpe limitations of raw materials, it is inevitable that excess materials will be produced. We can use the excess material to make a smaller size snap ring.
Different types of stainless steel are selected according to the specific conditions of different working conditions.
Common materials are: TP321 (Cr18Ni9Ti), TP309S (Cr23Ni13), 1Cr20Ni14Si2, TP310S (Cr25Ni20), 1Cr25Ni20Si2, and some low temperature areas (such as low temperature superheater, low temperature reheater) are made of 1Cr13, 1Cr6Si2Mo and other materials.
The boiler was originally designed to be accurate. Different materials have different temperature resistance and mechanical strength. 1Cr13, 1Cr6Si2Mo generally has a temperature resistance of 600 ℃ or less.
| Material（Grade） | Temperature resistance | Yield strength | Tensile strength | Elongation | HB | HRB | HV |
| 1Cr18Ni9Ti | 925 ℃ | ≥205MPa | ≥520MPa | ≥40% | ≤187 | ≤90 | ≤200 |
| Cr23Ni13 | 1095 ℃ | ≥205MPa | ≥520MPa | ≥40% | ≤187 | ≤90 | ≤200 |
| 1Cr20Ni14Si2 | 1095 ℃ | --- | ≥590MPa | ≥40% | --- | --- | --- |
| Cr25Ni20 | 1150 ℃ | ≥205MPa | ≥520MPa | ≥40% | ≤187 | ≤90 | ≤200 |
| 1Cr25Ni20Si2 | 1150 ℃ | --- | ≥540MPa | ≥35% | --- | --- | --- |
We can also supply boiler tubes erosion shields of other materials.
Tube shields are custom made to fit perfectly to straight sections, curved sections and even finned and specialised tubing.
Boiler tube erosion shields, also known as anti-corrosion shields, anti-wear plate, anti-wear protection shields, anti-wear cover plate, anti-corrosion cover plate, boiler climbing pipe, anti-wear pressure plate, etc. , which are used in combination with snap rings.
Boiler tube erosion shields are produced using a high-pressure press and professional mould pressing. The production time is short, the welding performance is good, the welding should not fall off, the surface is smooth, and the appearance is beautiful. Boiler tube erosion shields with bends are formed by pressing on a press or bending with a special abrasive on a tube bender.
Boiler tube shields are designed to eliminate major maintenance and downtime costs from boiler and condenser tube failure.
The service life of boiler tubes erosion shields is different in different types of boilers and different use parts.
The normal service life is a period of overhaul (3-5 years) for the boiler. Generally, some boilers will be replaced or retrofitted every time the boiler is overhauled. The main replacements are those of the Boiler Tubes Erosion Shields that are severely thinned and exceeded the standard; those that were not firmly detached during the boiler operation during the previous installation. According to the wear of the Boiler Tubes Erosion Shields during replacement, if the thickness is severely reduced, it needs to be replaced, the deformation is severe, and those that cannot protect the tube also need to be replaced. In addition, some boiler tubes are not equipped with Boiler Tubes Erosion Shields, but during the boiler inspection, it is found that the tubes have a tendency of wear and thinning. Generally, Boiler Tubes Erosion Shields are also installed to prevent further wear of the tubes and cause serious consequences such as boiler explosion.
On the heating surface of superheater and economizer tube bundle of the boiler, in order to prevent the pipe from being worn by high temperature flue gas washing, boiler tubes erosion shields are mostly arranged on the outer side of the pipe in the direction of flue gas flow. The elbow erosion shields solves the abrasion problems of water wall tubes, superheater tubes, economizer tubes and reheater tubes in the furnace, and provides guarantee for the long-term and reliable operation of CFB boiler. With the increase of CFB boiler products, the type and quantity of The elbow erosion shields will increase.
Tube erosion shields are mainly used on the windward side of the heating surface of the boiler, such as superheaters, reheaters, economizers, and water-cooled wall pipes.
Erosion shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.
We offer shielding for tubing, covering straight, bent and finned sections, as well as the clips that hold these in place.
In the long term, these shields more than pay for themselves, preventing the costly replacement of tubing and avoiding the downtime that results from tube breakdown and leaks.
In general, most of them are called “wear-resistant tile” and “wear-resistant cover plate”. Erosion Shields are special boiler accessories.
Generally, most of them are used in power station boilers, small boilers are used less, and some coal chemical industries will also use them.
The main role is to protect the heating surface of the boiler pipes, reduce pipeline wear, and increase the heating surface of the pipes.
Generally, boiler tubes erosion shields are also installed to prevent further wear of the tubes and cause serious consequences such as boiler explosion.
The main role is to protect the heating surface of the boiler pipes, reduce pipeline wear, and increase the heating surface of the pipes.
The snap ring is a short section that is installed on the pipe in conjunction with the wear-resistant tile. Generally, it is welded to the wear-resistant tile by lap welding, that is, to cover the wear-resistant tile slightly, so it is larger than the wear-resistant tile. The opening arc is around 190-200 degrees, the welding position needs to be set aside to facilitate welding and fixing. The width of the snap ring must not be less than 20mm.
The installation requirements of anti-friction tiles of different shapes are slightly different. Basically, each anti-friction tile is installed with not less than 2-4 snap rings. The snap ring and the anti-friction tile are welded together to prevent expansion due to heat. The tiles fall off, and the joints are required to be fully welded.
Generally, boiler tubes erosion shields are also installed to prevent further wear of the tubes and cause serious consequences such as boiler explosion.
The main role is to protect the heating surface of the boiler pipes, reduce pipeline wear, and increase the heating surface of the pipes.
Our understanding of and commitment to the steam and power generation business enables us to solve your boiler tube erosion or corrosion problems efficiently. Our technical staff can quickly recommend the proper material type and configuration to meet your needs…and can quote your outage delivery requirements on a month basis.
Do you accept a special order?
A: Yes, we do. We can manufacture all kinds of chemical equipments according to your technical drawings(Before you givethem to us, will sign the contract and confidentiality agreement with you. You don’t need to worry about that.)
Can you make a design for us?
A: Yes, we can. What we supply is not only product, but also solution and design. And if you make the product in our factory,the design will be free. If not, design fees will be charged accordingly.
Q: Do you provide after-sales service?
A: Yes, we do. This product is guaranteed up to one year from purchase unless manmade damage. If there is anything wrongwith product itself quality problem,we will change or repair it at our charge.If not, we will provide aftersales service at your charge.
Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.
Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.
Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.
The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.
Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.
The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.
