GB3087 Steel Pipe

GB3087-2008 is applicable to the seamless steel tubes that are made of quality carbon structural steels and used for manufacturing various low and medium pressure boilers.

Download PDF
GB3087 Steel Pipe

Scope

This standard specifies the dimensions, shape, weight, technical requirements, test methods, inspection rules, packaging, marking and quality specifications of seamless steel tubes for low and medium pressure boilers.

This standard is applicable to the manufacture of high-quality carbon structural steel hot-rolled (extruded, expanded) and cold drawn (rolled) seamless steel tubes for various structural low-pressure and medium-pressure boilers and locomotive boilers.

Reference standard

The provisions contained in the following standards constitute provisions of this standard by reference in this standard. At the time of publication, the editions indicated were valid. All standards will be revised and parties using this standard should explore the possibility of using the latest version of the following standards.

size, shape, weight

1 Outer diameter and wall thickness

1.1 The outer diameter, wall thickness and theoretical weight of the steel pipe shall comply with the provisions of Table 1 of GB/T 17395-1998.

Steel pipes of different specifications as specified in Table 1 of GB/T 17395-1998 may be supplied through negotiation between the supplier and the buyer.

1.2 The allowable deviation of the outer diameter and wall thickness shall comply with the requirements of Table 1.

When the purchaser requests to supply according to advanced precision, it should be indicated in the contract.

After consultation between the supplier and the buyer, and in the contract, it can produce steel pipes with deviations from those specified in Table 1.

GB 3087 Standard Seamless Boiler Alloy Steel Pipe Low Pressure Medium Pressure

GB 3087 Standard Seamless Boiler Alloy Steel Pipe Low Pressure Medium Pressure
GB 3087 Standard Seamless Boiler Alloy Steel Pipe Low Pressure Medium Pressure
GB 3087 Standard Seamless Boiler Alloy Steel Pipe Low Pressure Medium Pressure

Table 1 Allowable deviation of outer diameter and wall thickness

Type of steel pipe Outer diameter(mm) Tolerance
ordinary advanced
Hot rolled tube OD ≤159 ±10%(min±0.50mm) ±0.75%(min±0.40mm)
>159 ±1.0% ±0.90%
WT ≤20 +15.0%(min+0.45mm)
-12.5% -0.35mm)
±10%(min±0.30mm)
>20 ±12.5% ±10%
OD≥351 ±15%
Cold drawn tube OD 10-30 ±0.40mm ±0.20mm
>30-50 ±0.45mm ±0.25mm
>50 ±1.0% ±0.75%
WT 1.5-3.0 +15%
-10%
±10%
>3.0 +12.5%
-10%
±10%

Chemical Composition(%) of GB 3087

Standard Steel Grade C Si Mn S P Cr
GB 3087 10 0.07-0.13 0.17-0.37 0.35-0.65 0.020 0.025 ≤0.15
20 0.17-0.23 0.17-0.37 0.35-0.65 0.020 0.025 ≤0.25

2 length

2.1 Normal length

The usual length of steel pipes is specified as follows:

Hot-rolled (extruded, expanded) steel pipe............................................................4000~12000mm;

Cold drawn (rolled) steel pipe.................................................................. 4000~10500mm.

After consultation between the supplier and the buyer, the steel pipe with a length of not less than 3000mm can be delivered, but the weight must not exceed 5% of the total delivery weight of the batch of steel pipes.

2.2 Length and length of the ruler

The length of the fixed length and the length of the double scale should be within the normal length range, and the full length tolerance is mm.

The length of each double ruler is set as follows:

OD ≤ 159mm..................................................................5~10mm;

Outside diameter>159mm..................................................................10~15mm.

2.3 Range length

The length of the range should be within the usual length range.

3 Bending

The bending of the steel pipe shall not be greater than the following:

Wall thickness ≤ 15mm..................................................................1.5mm/m;

Wall thickness >15mm..................................................................2.0mm/m;

Thermal expansion tube with an outer diameter of ≥ .................... 3.0mm/m.

4 tip shape

The end faces of the steel pipe should be perpendicular to the axis of the steel pipe, and the burrs of the cut should be removed.

5 Unroundness and uneven wall thickness

According to the requirements of the purchaser, the supplier and the buyer shall negotiate and indicate in the contract that the out-of-roundness and wall thickness of the same section of steel shall not exceed 80% of the outer diameter and wall thickness, respectively.

6 Delivery weight

The delivery weight of steel pipes shall comply with the provisions of GB/T 19395. The density of the steel is calculated as 7.85 kg/dm3.

7 Tag example

A steel pipe with an outer diameter of 76 mm and a wall thickness of 3.5 mm made of steel No. 10:

a) Hot-rolled steel pipe, the outer diameter and wall thickness are of ordinary grade accuracy, and the length is 3000mm.

10-76×3.5×3000 times—GB 3087—1999

b) Cold drawn (rolled) steel pipe, the outer diameter is advanced precision, the wall thickness is ordinary precision, and the length is 5000mm

Cold 10-76 high × 3.5 × 5000 times - GB 3087-1999

Technical requirements

1 Steel grades and chemical composition

Table 2 Chemical composition of steel pipes

Standard issuing unit: National Quality and Technical Supervision Bureau approved 1999-11-01

Implementation date: 2000-08-01 implementation

1.1 The steel pipe is made of steel No. 10 and No. 20, and the chemical composition (melting analysis) shall comply with the provisions of GB/T 699. The steel pipe is inspected according to the olefinic components.

1.2 When the requester requests the analysis of the finished product, it should be indicated in the contract.

The chemical composition allowable deviation of the finished steel pipe shall comply with the provisions of GB/T222.

2 Manufacturing methods

2.1 Method of manufacturing steel

Steel shall be manufactured by electric furnace, oxygen converter or open hearth method. When the manufacturer specifies a certain manufacturing method, it shall be indicated in the contract; the steel directly used for continuous casting billet must be refined outside the furnace.

2.2 Manufacturing method of tube blank

The tube blank can be produced by a hot rolling method, and a continuous casting billet or a steel ingot can also be used. Hot rolled tube blanks shall comply with the provisions of YB/T 5222.

2.3 Manufacturing method of steel pipe

The steel pipe can be manufactured by a hot rolling (extrusion, expansion) or cold drawing (rolling) seamless method. When the purchaser specifies a certain manufacturing method, it should be indicated in the contract.

3 Delivery status

Steel pipes shall be delivered in hot rolled or heat treated condition. The finishing temperature of the steel pipe delivered in the hot rolled state shall not be less than Ar3.

4 Mechanical properties

4.1 Delivery conditions The longitudinal mechanical properties of steel pipes are to comply with the requirements of Table 3.

Table 3 Longitudinal mechanical properties of steel tubes

Standard Steel pipe Wall thickness
(mm)
Tensile strength
(MPa)
Yield Strength
(MPa)
Elongation
%
GB3087 10 / 335-475 195 24
20 <15 410-550 245 20
≥15 225

4.2 The high-temperature transient performance of the steel pipe used for medium-pressure boiler superheated steam pipe shall comply with the provisions of Table 4. The purchaser shall indicate the purpose of the steel pipe in the contract.

According to the requirements of the purchaser, the supplier and the buyer shall negotiate and indicate the test temperature in the contract, and the supplier shall provide the actual high-temperature transient performance data of the steel pipe.

Table 4 Minimum yield strength of steel pipe at high temperature

Steel grade  Sample status Temperature,℃
200 250 300 350 400 450
10 Delivery status 165 145 122 111 109 107
20 188 170 149 137 134 132

5 Process test

5.1 Hydraulic test

The steel pipe should be hydraulically tested one by one.

The supplier can replace the hydraulic test with eddy current testing. Ultrasonic testing or magnetic flux leakage testing can also be used instead of hydraulic testing after consultation between the supplier and the buyer. When using eddy current flaw detection, the grade A hole of GB/T 7735-1994 should be used; when ultrasonic flaw detection, the depth grade of the longitudinal notch groove on the outer surface of the comparison sample tube should meet the requirements of C8 in GB/T5777-1996; The longitudinal notch groove on the outer surface of the comparative sample tube shall comply with the provisions of N12.5 in GB/T 12606-1999, with a minimum depth of 0.5 mm and a maximum depth of 1.5 mm.

5.2 Flattening test

Steel pipes with an outer diameter of more than 22mm to 400mm and a wall thickness of not more than 10mm shall be subjected to a flattening test.

No cracks or cracks shall appear on the specimen after the flattening test.

5.3 crimping test

According to the requirements of the purchaser, the supply and demand sides negotiate and indicate in the contract that the steel pipe made of No. 10 steel can be subjected to the crimping test.

The curling width (measured by the inner wall) shall not be less than 12% of the nominal inner diameter, nor less than 1.5 times the nominal wall thickness, and the curling angle shall be 90°. No cracks or cracks shall occur outside the sample curl after crimping.

5.4 Flaring test

According to the requirements of the purchaser, the supply and demand sides negotiate and indicate in the contract that the steel pipe with a wall thickness of not more than 8 mm can be subjected to a flare test with a top taper of 30°, 45° or 60°. No cracks or cracks shall appear on the specimen after flaring.

The flaring ratio of the outer diameter of the sample after flaring shall comply with the requirements of Table 5.

Table 5 steel pipe outer diameter expansion rate

Standard Steel grade  steel pipe outer diameter expansion rate,%
Inside diameter / outer diameter 
≤0.6 >0.6-0.8 >0.8
GB3087 10 12 15 19
20 10 12 17

5.5 Bending test

Steel pipes with an outer diameter of not more than 22 mm shall be subjected to a bending test with a bending angle of 90° and a radius of curvature of six times the outer diameter of the steel pipe. There must be no cracks or cracks in the bend.

According to the requirements of the purchaser, the supply and demand sides negotiate and indicate in the contract that the steel pipe for the locomotive boiler can be bent. The bending angle and the radius of the core are negotiated by both the supplier and the buyer.

6 Low-power test

For steel pipes directly manufactured by continuous casting billet or steel ingot, the supplier shall ensure that there are no white spots, inclusions, slag inclusions, skin turning, delamination and subcutaneous air bubbles on the cross-section acid-leaching low-strength test piece of the steel pipe or the blank.

7 Surface quality

The inner and outer surfaces of the steel pipe are not allowed to have cracks, folds, creases, crusting or separation, and these defects should be completely removed. The clearance depth shall not exceed the negative deviation of the nominal wall thickness, and the actual wall thickness at the cleaning site shall not be less than the minimum allowed by the wall.

Straight road allowed depth:

Cold drawn (rolled) steel pipe: not more than 4% of the wall thickness, the maximum depth is 0.3mm;

Hot-rolled (extruded, expanded) steel pipe: not more than 5% of the wall thickness, the maximum depth is 0.5mm.

Other defects where the depth does not exceed the wall thickness negative deviation and the remaining wall thickness is not less than the minimum allowed by the wall thickness are allowed to exist.

4.8 Non-destructive testing

According to the requirements of the purchaser, after consultation between the supplier and the buyer, and in the contract, the steel pipe can be ultrasonically tested one by one. The depth of the longitudinal notch groove on the outer surface of the sample pipe should meet the requirements of C8 in GB/T 5777-1996.

Test methods

1 The size of the steel pipe shall be measured one by one using gauges that meet the accuracy requirements.

2 The inner and outer surfaces of steel pipes shall be visually inspected one by one.

3 Other inspection items for steel pipes shall comply with the requirements of Table 6.

Table 6 Inspection items, sampling quantities and test methods for steel pipes

Number Test items Experiment method Number of samples
1 Chemical composition GB/T 222
GB/T 223
Take one sample per furnace (tank)
2 Stretching test GB/T 228 Take one sample for each batch on each of the two steel pipes
3 Hydraulic test GB/T 241 Each
4 Flattening test GB/T 246 Take one sample for each batch on each of the two steel pipes
5 Crimping test GB/T 245 Take one sample for each batch on each of the two steel pipes
6 Flaring test GB/T 242 Take one sample for each batch on each of the two steel pipes
7 Bending test GB/T 244 Take one sample for each batch on each of the two steel pipes
8 Low magnification test GB/T 226 Take one sample for each batch on each of the two steel pipes
9 Ultrasonic flaw detection GB/T 5777 Each
10 Eddy current testing GB/T 7735 Each
11 Magnetic flux leakage test GB/T 12606 Each

Inspection rules

1 Inspection and acceptance

The inspection and acceptance of steel pipes shall comply with the provisions of GB/T 2102.

2 Batch rule

The steel pipes are inspected and accepted in batches. Each batch shall consist of steel pipes of the same grade, the same furnace (tank) number, the same specification and the same heat treatment system (heating).

All pipe sections taken from double-length long seamless steel pipes shall be considered as one.

The number of roots of each batch of steel pipes does not exceed the following:

The outer diameter is not more than 76mm, and the wall thickness is not more than 3mm......................................................400 PCS;

Outer diameter is greater than 351mm....................................................................................50 PCS;

Other sizes of steel pipes..........................................................................................200 PCS.

When the number of remaining steel pipes is not less than 50% as specified above, it shall be listed as a batch; if it is less than 50% of the above, it may be incorporated into the same grade, the same furnace (can) number, the same specification and the same heat treatment system (furnace) Next) in the adjacent batch.

3 Number of samples

The sampling quantity of each inspection item of each batch of steel pipe shall be as specified in Table 6.

4 Re-inspection and decision rules

The re-inspection and determination rules of steel pipes shall comply with the provisions of GB/T 2102.

Packaging, marking and quality instructions

The packaging, marking and quality specifications of steel pipes shall comply with the provisions of GB/T 2102.

Test Requirement

Flattening Test

Steel Tubes With An Outer Diameter Greater Than 22 Mm And Up To 400 Mm, And Wall Thickness Greater Than 10 Mm Should Undergo The Flattening Test. After The Samples Are Flattened

Bending Test

Steel Tubes With An Outer Diameter Not Greater Than 22 Mm Should Undergo The Bending Test. The Bending Angle Is 90o . The Bending Radius Is 6 Times The Outer Diameter Of The Steel Tube.After Bending The Sample, No Fissures Or Cracks Are Permitted To Appear On The Sample.

Macroscopic Examination

For Steel Tubes Directly Made By Continuously Cast Billets Or Steel Ingots, The Supplying Party Should Guarantee That There Are No White Spots, Impurities, Sub-Surface Air Bubbles, Skull Patches Or Layering On The Cross-Sectional Acid Pickled Macroscopic Tissue Of The Billet Or Steel Tube.

Non-Destructive Inspection

According To The Demanding Party’s Request, Which Is Then Negotiated Between The Supplying And Demanding Parties And Indicated In The Agreement, Ultrasonic Flaw Detection May Be Individually Performed For Steel Tubes. The Longitudinal Manual Defect Of The Reference Sample Tube Should Meet The Requirements For Post-Inspection Acceptance Grade C8 Specified In GB/T 5777-1996.

Related GB3087 Steel Pipe

GB Steel pipe execution standard

According to incomplete statistics, there are more than 240 national standard steel pipe production enterprises and more than 250 seamless steel pipe units.

  1. GB/T8162-1999 (Seamless steel pipe for structure). Mainly used for general structure and mechanical structure. Its representative material (brand): carbon steel 20, 45 steel; alloy steel Q345, 20Cr, 40Cr, 20CrMo, 30-35CrMo, 42CrMo, etc.
  2. GB/T8163-1999 (Seamless steel pipe for fluid conveying). Mainly used in engineering and large equipment to transport fluid pipelines. The representative material (brand) is 20, Q345, etc.
  3. GB3087-1999 (Seamless steel pipes for low and medium pressure boilers). Mainly used in industrial boilers and domestic boilers to transport low and medium pressure fluid pipelines. Representative materials are 10 and 20 steel.
  4. GB5310-1995 (Seamless steel pipes for high-pressure boilers). Mainly used for high temperature and high pressure transmission fluid headers and pipelines in power stations and nuclear power plants Representative materials are 20G, 12Cr1MoVG, 15CrMoG, etc.
  5. GB5312-1999 (Carbon steel and carbon manganese steel seamless steel pipe for ships). Mainly used for I and II pressure pipes for marine boilers and superheaters. Representative materials are 360, 410, 460 steel grades, etc.
  6. GB1479-2000 (Seamless steel tubes for high-pressure fertilizer equipment). Mainly used for conveying high temperature and high pressure fluid pipelines on fertilizer equipment. Representative materials are 20, 16Mn, 12CrMo, 12Cr2Mo, etc.
  7. GB9948-1988 (Seamless steel pipe for petroleum cracking). Mainly used in boilers, heat exchangers and fluid pipelines of petroleum smelters. Its representative materials are 20, 12CrMo, 1Cr5Mo, 1Cr19Ni11Nb, etc.
  8. GB18248-2000 (Seamless steel pipe for gas cylinders). Mainly used to make various gas and hydraulic cylinders. Its representative materials are 37Mn, 34Mn2V, 35CrMo, etc.
  9. GB/T17396-1998 (Hot-rolled seamless steel pipe for hydraulic props). Mainly used to make coal mine hydraulic supports, cylinders and columns, and other hydraulic cylinders and columns. Its representative materials are 20, 45, 27SiMn, etc.
  10. GB3093-1986 (High-pressure seamless steel pipe for diesel engine). Mainly used for high pressure oil pipe of diesel engine injection system. The steel pipe is generally cold drawn, and its representative material is 20A.
  11. GB/T3639-1983 (Cold drawn or cold rolled precision seamless steel tube). It is mainly used for steel pipes for mechanical structures and carbon pressure equipment, requiring high dimensional accuracy and good surface finish. Its representative materials are 20, 45 steel, etc.
  12. GB/T3094-1986 (Cold drawn seamless steel pipe special-shaped steel pipe). It is mainly used to make various structural parts and parts, and its materials are high-quality carbon structural steel and low-alloy structural steel.
  13. GB/T8713-1988 (Precision inner diameter seamless steel pipe for hydraulic and pneumatic cylinders). It is mainly used to make cold-drawn or cold-rolled seamless steel pipes with precise inner diameters for hydraulic and pneumatic cylinders. Its representative materials are 20, 45 steel, etc.
  14. GB3093-1986 (High-pressure seamless steel pipes for diesel engines). Mainly used for high pressure oil pipe of diesel engine injection system. The steel pipe is generally cold drawn, and its representative material is 20A.
  15. GB/T3639-1983 (Cold drawn or cold rolled precision seamless steel tube). It is mainly used for steel pipes for mechanical structures and carbon pressure equipment, requiring high dimensional accuracy and good surface finish. Its representative materials are 20, 45 steel, etc.
  16. GB/T3094-1986 (Cold drawn seamless steel pipe special-shaped steel pipe). It is mainly used to make various structural parts and parts, and its materials are high-quality carbon structural steel and low-alloy structural steel.
  17. GB/T8713-1988 (Precision inner diameter seamless steel pipe for hydraulic and pneumatic cylinders). It is mainly used to make cold-drawn or cold-rolled seamless steel pipes with precise inner diameters for hydraulic and pneumatic cylinders. Its representative materials are 20, 45 steel, etc.
  18. GB13296-1991 (Stainless steel seamless steel tubes for boilers and heat exchangers). Mainly used in boilers, superheaters, heat exchangers, condensers, catalytic tubes, etc. of chemical enterprises. Used high temperature, high pressure, corrosion resistant steel pipe. Its representative materials are 0Cr18Ni9, 1Cr18Ni9Ti, 0Cr18Ni12Mo2Ti, etc.
  19. GB/T14975-1994 (Stainless steel seamless steel pipe for structure). It is mainly used for general structure (hotel and restaurant decoration) and mechanical structure of chemical enterprises, which are resistant to atmospheric and acid corrosion and have certain strength. Its representative materials are 0-3Cr13, 0Cr18Ni9, 1Cr18Ni9Ti, 0Cr18Ni12Mo2Ti, etc.
  20. GB/T14976-1994 (Stainless steel seamless steel pipe for fluid transportation). Mainly used for pipelines that transport corrosive media. Representative materials are 0Cr13, 0Cr18Ni9, 1Cr18Ni9Ti, 0Cr17Ni12Mo2, 0Cr18Ni12Mo2Ti, etc.
  21. YB/T5035-1993 (Seamless steel pipe for automobile axle casing). It is mainly used to make high-quality carbon structural steel and alloy structural steel hot-rolled seamless steel pipes for automobile half-axle sleeves and drive axle axle tubes. Its representative materials are 45, 45Mn2, 40Cr, 20CrNi3A, etc.

Chemistry constitute table of main product steel grade

Steel Grade  Chemistry Constitute
C Si Mn Cr Ni Mo P S Ti Cu
Q195 0.06-0.12 ≤0.30 0.25-0.50 ≤0.3 ≤0.3 - ≤0.045 ≤0.050 - ≤0.30
Q235 0.14-0.22 ≤0.30 0.30-0.65 ≤0.3 ≤0.3 - ≤0.045 ≤0.050 - ≤0.30
Q345B ≤0.20 ≤0.55 1.00-1.60 - - - ≤0.040 ≤0.040 - -
10# 0.07-0.13 0.07-0.37 0.35-0.65 ≤0.15 ≤0.3 - ≤0.035 ≤0.035 - ≤0.25
20# 0.17-0.23 0.07-0.37 0.35-0.65 ≤0.25 ≤0.3 - ≤0.035 ≤0.035 - ≤0.25
35# 0.32-0.39 0.07-0.37 0.50-0.80 ≤0.25 ≤0.3 - ≤0.035 ≤0.035 - ≤0.25
45# 0.42-0.50 0.07-0.37 0.50-0.80 ≤0.25 ≤0.3 - ≤0.035 ≤0.035 - ≤0.25
20Cr 0.18-0.24 0.07-0.37 0.50-0.80 0.70-1.00 ≤0.3 - ≤0.035 ≤0.035 - ≤0.30
40Cr 0.37-0.44 0.07-0.37 0.50-0.80 0.80-1.10 ≤0.3 - ≤0.035 ≤0.035 - ≤0.30
20CrMo 0.17-0.24 0.07-0.37 0.40-0.70 0.80-1.10 ≤0.3 0.15-0.25 ≤0.035 ≤0.035 - ≤0.30
30CrMo 0.26-0.34 0.07-0.37 0.40-0.70 0.80-1.10 ≤0.3 0.15-0.25 ≤0.035 ≤0.035 - ≤0.30
35CrMo 0.32-0.40 0.07-0.37 0.40-0.70 0.80-1.10 ≤0.3 0.15-0.25 ≤0.035 ≤0.035 - ≤0.30
42CrMo 0.38-0.45 0.07-0.37 0.50-0.80 0.90-1.20 1.00-1.40 0.15-0.25 ≤0.035 ≤0.035 - ≤0.30
20CrMoTi 0.17-0.23 0.07-0.37 0.40-0.70 0.45-0.75 ≤0.3 - ≤0.035 ≤0.035 - ≤0.30
35Mn2 0.32-0.39 0.07-0.37 1.40-1.80 ≤0.3 ≤0.3 - ≤0.035 ≤0.035 - ≤0.30
40Mn2 0.37-0.44 0.07-0.37 1.40-1.80 ≤0.3 ≤0.3 - ≤0.035 ≤0.035 - ≤0.30
35SiMn 0.32-0.40 1.10-1.40 1.10-1.40 ≤0.3 ≤0.3 - ≤0.035 ≤0.035 - ≤0.30
15Mn 0.12-0.16 0.07-0.37 0.70-1.00 ≤0.25 ≤0.3 - ≤0.035 ≤0.035 - ≤0.25
20Mn 0.17-0.23 0.07-0.37 0.70-1.00 ≤0.25 ≤0.3 - ≤0.035 ≤0.035 - ≤0.25

GB steel pipe size and tolerance

Deviation level Standardized outer diameter tolerance
D1 ±1.5%,min ±0.75 mm
D2 ±1.0%。min ±0.50 mm
D3 ±0.75%.min±0.30 mm
D4 ±0.50%。min ±0.10 mm

Process

Cold drawn seamless steel tube deformed process

Cold Drawn Seamless Mechanical Tubing (CDS) is a cold drawn 1018/1026 steel tube which offers uniform tolerances, enhanced machinability and increased strength and tolerances compared to hot-rolled products.

Cold drawn seamless steel tube deformed process

Cold drawn steel tube is with hot-rolled steel coil as raw material, and tandem cold rolling pickled to remove oxide scale, its finished rolling hard roll, rolling hard volumes due to the continuous cold deformation caused by cold hardening strength, hardness increased indicators declined tough plastic, stamping performance will deteriorate, which can only be used for simple deformation of the parts.

Rolling hard roll can be used as the raw material of the hot-dip galvanizing plant, hot dip galvanizing line set annealing line. Rolling hard roll weight is generally 6 to 13.5 tons, the coil diameter of 610mm.

Hot rolled seamless steel pipe deformed process

Hot-rolled seamless steel pipe production base deformation process can be summarized as three stages: perforation, extension and finishing.

Hot rolled seamless steel pipe deformed process

The main purpose of the perforation process is to become a solid round billet piercing hollow shell. Capillary in the specifications, accuracy and surface quality can not meet the requirements of the finished product, further improvements are needed to deform the metal through. The main purpose of the stretching machine is further reduced sectional view (main compression wall) for a larger axial extension, so that the capillary improved dimensional accuracy, surface quality and organizational performance.

After stretching machine rolled steel pipe shortage collectively need further molding mill in order to achieve the requirements of the finished pipe. Rolled steel due to pass in the method widely used in the production of seamless steel tubes.

So far, due to the method pass rolling steel can be divided into two categories: core pension without rolling rolling (hollow body rolling), and with the mandrel. Sizing machines, reducing mill and stretch reducing mill belonging to the hole without mandrel type continuous rolling mills are generally coffin. Its main purpose is to reduce the diameter of the deformation process or sizing get finished steel, the wall thickness of process control, can make thinning, thickening or nearly unchanged.

All the traditional hole-type rolling machine with mandrel belong to extend machine. The main purpose is to reduce the deformation process perforated capillary wall thickness and outer diameter roll passes in the deformation zone and the mandrel posed, for a larger axial extension. At the same time a certain improvement in the organization, performance, accuracy, surface quality.

Cut to Length

Before cutting pipe and tubing

No matter the material, measure the diameter of the pipe or tube to be cut to ensure that you use the right-size tube cutter for the job. When determining how to make a straight cut, use a tape measure and a pencil or other writing instrument to mark on the surface where you want to cut. If possible, mark around the circumference of a pipe, especially when cutting with a handsaw. Ensure that a cut is as straight as possible by securing the pipe with a vise, clamp, miter box or even duct tape to keep the length from shifting out of place while cutting.

After cutting pipe and tubing

  • Unless a cut is perfectly clean, you should expect to remove burrs from around the edge, especially after sawing.
  • Use a deburring tool to clean the edge after tube cutting.
  • You may opt to use a metal file on the cut of a metal pipe.
Cut to length

The main manufacturing technology of seamless carbon steel pipe

1.Plug rolling production

The production equipment consists of punching machine, automatic pipe rolling machine, coiling machine, sizing machine and reducing machine. The round tube is inserted into the hollow of the thick-walled tube, and the axes of the two rollers form an oblique angle with the rolling line. In recent years, the inclination angle has increased from 6° to 12° to 13° to 17°, increasing the speed of the punch. When producing structural seamless pipe with a diameter greater than 250mm, secondary perforation is used to reduce the thickness of the hollow billet wall. New technologies have also been developed to enhance the perforation process and improve the quality of the capillary.

2. Continuous rolling production

The production equipment includes punching machine, continuous rolling mill, and tension reduction machine. The round billet is pierced into a hollow billet, then inserted into the mandrel, and continuously rolled by 7 to 9 two-roll mills. After rolling, the mandrel bar is taken out and reheated to reduce tension. In 2014, the annual output of 140mm continuous rolling mills is 0.4 to 600,000 tons, which is 2 to 4 times that of plug mills. The characteristics of this unit are suitable for the production of steel pipes with a diameter of 168mm or less. However, the equipment investment is large, the installed capacity is large, and the processing and manufacturing are complex.

3. Three-roll rolling production

Three-roll rolling production is mainly used to produce thick-walled seamless steel pipes with high dimensional accuracy. The wall thickness accuracy of the seamless steel pipe produced by this manufacturing process can reach plus or minus 5%, and the pipe accuracy is twice that of the seamless steel pipe produced by other methods. This manufacturing technique developed rapidly with the invention of the new three-high skew rolling mill in the 1960s. The new type of rolling mill is characterized by rapidly rotating the inlet rotary rack to change the expansion angle of the tail, thereby preventing the triangle from appearing at the tail, and expanding the ratio of the outer diameter to the wall thickness of the production varieties from 12 to 35, which can not only produce thin-walled seamless welded steel pipes , but also can improve production capacity.

4. Extrusion tube production

The peeled round base is first perforated or expanded, then heated by induction heating or a salt bath, coated with lubricant, and loaded into the extruder. The metal is squeezed into the pipe through the circular gap between the mandrel and the tip of the pen. This manufacturing process is mainly used for the production of superalloy tubes, specialty tubes, composite tubes and non-ferrous metal tubes. It has a wide range of production but low volumes. The production of extruded tubes has also grown in recent years due to improvements in die materials, lubricants and extrusion speeds.

5. Cold rolling (cold drawing) production

This manufacturing process is used to produce small-diameter precision-shaped thin-walled low-carbon steel pipes. It is characterized by the use of multi-stage cycle manufacturing technology. In the 1960s, it began to develop in the direction of high speed, multi-line, long stroke and long tube blank. In addition, small roller mills have also been developed, mainly for the production of precision tubes with a thickness of less than 1mm. The cold rolling equipment is complex, the tool processing is difficult, and the specification conversion is not flexible. And usually a combined process of cold rolling and cold drawing is used, that is, cold rolling is used to reduce the wall thickness to obtain larger deformation, and cold drawing technology is used to obtain various specifications.


Application

Alloy steel pipes are ideally suitable for chemical, petrochemicals, and other energy-related applications.

The alloy steel pipe adopts high quality carbon steel, alloy structural steel and stainless & heat resisting steel as raw material through hot rolling or cold drawn to be made.

Alloy steel can be used in process area where carbon steel has limitation such as

  • High-temperature services such as heater tubes
  • Low-temperature services such as cryogenic application
  • Very high presser service such as steam header

As an important element of steel products, alloy steel pipe can be divided into seamless steel pipe and welded steel pipe according to the manufacturing technique and tube billet shape.

Here you can see the common alloy steel grade that you will come across.

  • For Pipes: ASTM A335 Gr P1, P5, P11, P9
  • For Wrought Fittings: ASTM A234 Gr.WP5, WP9, WP11
  • For Forged Fittings: ASTM A182 F5, F9, F11 etc.

Why the application of alloy steel pipe is wider than others

application

There are many kinds of materials used for transport in industrial production. Specifically we will have more choices and it is not limited to the use of alloy steel pipe. But even in the face of more choices, many people tend to choose alloy steel pipe. People make their own choices will have their own reasons. This means the alloy steel pipe application has its own advantages. Compared with transmission lines made of other materials, after it meets the basic application requirements, its quantity is lighter. Then in the practical application of alloy steel pipe, it will have more advantages because of this. Besides its physical characteristic advantage, it also has economic advantages. The wide application of alloy steel pipe is with kinds of reasons. So in practical usage, we can exploit the advantages to the full, in this way can we get more profits in these applications of alloy steel pipe.

What requirements should alloy steel pipe application meet

The transportation of kinds of gases or liquids in production needs to rely on alloy steel pipe. This shows that the actual role of alloy steel pipe application is important. High temperature resistant and low temperature resistant is the tolerance of temperature. In the practical application of alloy steel pipe, there will be many materials need to be transported. However their temperatures are not the same. So this can be the basic requirement to alloy steel pipe. It needs more corrosion resistance. Corrosion resistant material is the best material during transporting, because it is corrosion resistant. So it can be used in more occasions. And it is definitely very convenient for users.

The biggest advantages of alloy steel pipe

Can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy steel pipe total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy steel pipe to provide a wider space for the development of the industry. The future needs of the average annual growth of China’s high-pressure alloy steel pipe long products up to 10-12%.

Specification, standard and identification of alloy steel pipes

Alloy Steel pipe contains substantial quantities of elements other than carbon such as nickel, chromium, silicon, manganese, tungsten, molybdenum, vanadium and limited amounts of other commonly accepted elements such as manganese, sulfur, silicon, and phosphorous.

Industries We Serve

Our team of experienced sales specialists proudly partners with gas and chemical processors, power generation plants, oil refineries, and related industries to offer piping components and value-added services.

The biggest advantages of alloy steel pipe can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy tube total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy tube to provide a wider space for the development of the industry. According to the Chinese Special Steel Association alloy pipe Branch Expert Group, the future needs of the average annual growth of China’s high-pressure alloy pipe long products up to 10-12%.


Inspection

Chemical composition inspection, mechanical properties test(tensile strength,yield strength, elongation, flaring, flattening, bending, hardness, impact test), surface and dimension test,no-destructive test, hydrostatic test.

PMI

identification of the chemical composition of the metal used to manufacture the fitting. Uses PMI sensors, including X-ray fluorescence or optical emission spectrometry.

PMI
PMI
PMI
PMI
PMI
PMI

Size measurement

Size measurement
Size measurement
Size measurement
Size measurement
Size measurement

Seamless pipes with compound bevels as per ASME B16-25 And ASTM A333

ASTM A333 Grade 8 Seamless Pipe
ASTM A333 Grade 8 Seamless Pipe
ASTM A333 Grade 8 Seamless Pipe
ASTM A333 Grade 8 Seamless Pipe
ASTM A333 Grade 8 Seamless Pipe
ASTM A333 Grade 8 Seamless Pipe
ASTM A333 Grade 8 Seamless Pipe
ASTM A333 Grade 8 Seamless Pipe
ASTM A333 Grade 8 Seamless Pipe

Delivery

Steel pipe delivery status(condition)

Steel pipe delivery status(condition): cold / hard (BK), cold / soft (BKW), after cold stress relief annealing (BKS), annealing (GBK), normalized (NBK).

Condition on delivery of steel pipe

Term Symbol Explanation
Cold-finished/hard (cold-finished as-drawn) BK No heat treatment after the last cold-forming process. The tubes therefore have only low deformability.
Cold-finished/soft (lightly cold-worked) BKW After the last heat treatment there is a light finishing pass (cold drawing) With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits.
Annealed GBK After the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum.
Normalized NBK The tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum.

The general cold strip mills, volume should go through continuous annealing (CAPL unit) to eliminate cold hardening and rolling stress, or batch annealing reach the mechanical properties of the corresponding standard specifies. Cold rolled steel surface quality, appearance, dimensional accuracy better than hot-rolled plate, and right-rolled thin product thickness is about 0.18mm, so the majority of users favor.

Cold rolled steel coil substrate products deep processing of high value-added products. Such as electro-galvanized, hot dip galvanized, electro-galvanized fingerprint resistant, painted steel roll damping composite steel, PVC laminating steel plates, etc., so that the excellent quality of these products has a beautiful, high resistance to corrosion, has been widely used.

Cold rolled steel coil finishing after annealing, cut the head, tail, trimming, flattening, smooth, heavy volume, or longitudinal clipboard. Cold-rolled products are widely used in automobile manufacturing, household electrical appliances, instruments, switches, buildings, office furniture and other industries. Steel plate strapping package weight of 3 to 5 tons. Flat sub-volume typically 3 to 10 tons / volume. Coil diameter 6m.

Packing

Bare packing/bundle packing/crate packing/wooden protection at the both sides of tubes and suitably protected for sea-worthly delivery or as requested.

There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.

Steel strips bunding for fixed pipes

Our packing can meet any needs of the customers.

Packing
Packing
Packing
Packing
Packing
Packing

Placing steel pipes into containers

Packing
Packing
Packing
Packing
Packing
Packing
FAQ

Q&A

Our team of experienced sales specialists proudly partners with gas and chemical processors, power generation plants, oil refineries, and related industries to offer piping components and value-added services.

The most important and desired changes in alloy steel are

Alloy steels are made by combining carbon steel with one or several alloying elements, such as manganese, silicon, nickel, titanium, copper, chromium and aluminum. These metals are added to produce specific properties that are not found in regular carbon steel. The elements are added in varying proportions (or combinations) making the material take on different aspects such as increased hardness, increased corrosion resistance, increased strength, improved formability (ductility); the weldability can also change.

Alloying Elements & Their Effects

Pipes, Tubes and Hollow Sections

Norms

Grade

Alloying Elements

Commonly used alloying elements and their effects are listed in the table given below.

Alloying Elements Effect on the Properties
Chromium Increases Resistance to corrosion   and oxidation. Increases hardenability and wear resistance. Increases high   temperature strength.
Nickel Increases hardenability. Improves   toughness. Increases impact strength at low temperatures.
Molybdenum Increases hardenability, high   temperature hardness, and wear resistance. Enhances the effects of other   alloying elements. Eliminate temper brittleness in steels. Increases high   temperature strength.
Manganese Increases hardenability. Combines   with sulfur to reduce its adverse effects.
Vanadium Increases hardenability, high   temperature hardness, and wear resistance. Improves fatigue resistance.
Titanium Strongest carbide former. Added to   stainless steel to prevent precipitation of chromium carbide.
Silicon Removes oxygen in steel making.   Improves toughness. Increases hardness ability
Boron Increases hardenability. Produces   fine grain size.
Aluminum Forms nitride in nitriding steels.   Produces fine grain size in casting. Removes oxygen in steel melting.
Cobalt Increases heat and wear   resistance.
Tungsten Increases hardness at elevated   temperatures. Refines grain size.

Hot products

Star

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.