Fused basalt tile is a type of tile made from fused basalt, a type of volcanic rock.
Download PDFBasalt is formed from volcanic lava that has cooled and solidified. Fusing the rock involves heating it to extremely high temperatures until it melts and then allowing it to cool and solidify again.
Fused basalt tile offers a range of benefits that make it suitable for various applications. It is known for its high durability and strength, making it resistant to wear and tear, as well as to chemicals and harsh weather conditions. The tile is also fire-resistant, making it suitable for indoor or outdoor use.
Additionally, fused basalt tile has a natural, sophisticated appearance that can enhance the aesthetic appeal of any space. It is available in various sizes, shapes, and finishes, allowing for versatile design possibilities. The tile can be used in a range of applications such as flooring, wall cladding, countertops, and even as decorative accents.
In terms of maintenance, fused basalt tile is relatively low maintenance, with regular cleaning being sufficient to keep it looking good. It is also environmentally friendly, as it is made from a natural and abundant resource.
Overall, fused basalt tile is a durable, versatile, and visually appealing option for various applications, offering both functional and aesthetic benefits.
Basalt is a variety of igneous rock with high density and a uniform mineral structure.
Fused basalt refers to a material that is produced by melting basalt rock and then casting or shaping it into various forms. Basalt is a volcanic rock known for its high hardness and durability. When the basalt rock is heated to a high temperature and melted, it can be cast into molds or shaped into different products.
Fused cast basalt has a uniform mineral structure and high density, making it an ideal material for applications that require resistance to abrasion, corrosion, and high temperatures. It is commonly used as a protective lining in pipes, pipe bends, and other equipment that come into contact with abrasive materials or harsh environments.
The process of producing fused cast basalt typically involves melting the basalt rock in a furnace at temperatures around 1200°C and then casting or shaping it into metal or sand molds. The resulting material has excellent wear resistance and can withstand extreme conditions.
Characteristic：higher abrasive resistance,corrosion resistance,impact strength,thin thickness, smooth surface, big size, cut, construction convenient,greenery, free of radiation, free of dirt, high brightness.
Fused basalt tiles are primarily used in construction and architectural applications due to their high strength, durability, and aesthetic appeal. Here are some common uses of fused basalt tiles:
1. Flooring: Fused basalt tiles are used as a flooring material in commercial, industrial, and residential buildings. Their high resistance to wear, chemicals, and heat make them suitable for areas with high foot traffic or exposure to harsh conditions, such as warehouses, factories, and outdoor patios.
2. Wall cladding: Fused basalt tiles can be used as wall cladding in both interior and exterior applications. They provide a visually appealing and durable surface that can withstand environmental elements and resist damage from impacts or scratches.
3. Countertops and vanity tops: Fused basalt tiles are used to create durable and visually attractive countertops and vanity tops in kitchens, bathrooms, and other areas where a hard-wearing surface is required. They offer resistance to heat, moisture, stains, and scratches.
4. Pool and spa surfaces: Fused basalt tiles are commonly used as a surfacing material for pool decks, pool walls, and spa areas. Their non-slip texture, resistance to chemicals and moisture, and ability to withstand high temperatures make them ideal for these applications.
5. Steps and stair treads: Fused basalt tiles can be used to create durable and slip-resistant steps and stair treads in both indoor and outdoor settings. Their high strength and resistance to wear ensure a long-lasting and safe walking surface.
6. Landscape features: Fused basalt tiles can be used to create visually appealing and durable landscape features such as walkways, garden paths, retaining walls, and decorative elements. They can withstand weathering, erosion, and heavy loads, making them suitable for outdoor use.
Overall, fused basalt tiles offer a versatile and long-lasting solution for various construction and architectural applications, where strength, durability, and aesthetic appeal are essential.
| Performance evaluation | Test value | |
|---|---|---|
| Density g/cm3 | 2.72 | |
| Wear loss g/cm2 | 0.03 | |
| Cold-resistance and heat-resistance | 38/50 | |
| Impact strength KJ/M2 | 5.5 | |
| Bending strength MPA | 70.5 | |
| Compression strength MPA | 902 | |
| Acid(alkali)-resisting% | Sulfuri acid P：1.84g/cm2 | 99.5 |
| Sulfuri acid solution 20%m/m | 98.1 | |
| Sodium hydroxide solution 20%m/m | 98.5 | |
| Cast Basalt Pipe DN (mm) |
Standard Steel Pipe OD (mm) |
Cast Basalt Thickness (mm) |
Length (mm) |
|---|---|---|---|
| 80 | 159 | 25 | 4000 |
| 100 | 168 |
17.5 20 |
4000 6000 8000 |
| 125 | 195 | ||
| 150 | 219 | ||
| 175 | 245 |
6000 8000 10000 12000 |
|
| 200 | 273 | ||
| 225 | 300 | ||
| 250 | 325 | ||
| 275 | 345 | ||
| 300 | 377 | ||
| 350 | 426 | ||
| 400 | 478 |
20 25 |
|
| 450 | 529 | ||
| 500 | 600 | 25 | |
| 550 | 650 | ||
| 600 | 720 | 30 | 6000 |
| 650 | 770 | ||
| 700 | 820 | ||
| 750 | 870 | ||
| 800 | 920 |
Other specifications of cast steel pipe lined with basalt can be manufactured according to customer technical requirements. Suitable for large-diameter basalt lining steel pipes with a nominal diameter greater than 800mm. Generally, according to the running status of the pipeline, different cement is used to fix the basalt brick inside the finished steel pipe to complete the basalt lining steel pipe. Its advantages are good wear resistance, wide range of use, basically not limited by the size of the pipeline and low cost of pipeline installation.
Comparison of Ceramic lines with few other materials under standard conditions :
| Material | Thickness(mm) | Approx life ( Months ) |
|---|---|---|
| Mild Steel | 10 | 3-5 |
| Cast Iron | 20 | 6-8 |
| Ni-Hard | 20 | 12-14 |
| Cast Basalt | 30 | 20-25 |
| Ceramic | 10 | 35-40 |
Hard & Compact Smooth & Inner Withstands High-Abrasion & Corrosion In any of the process industries especially Sled and Cement corrosion and abrasion lead to significant downtime of the plant. Further, the useful life or the equipment itself may get impaired because of the high abrasive nature of the materials being used. Thus, ‘wear mechanism’ results in hut down, replacement, etc., which is costly, resulting in loss to tilt: tunic of millions of dollars.
The bend radius should be minimum 3 times of the nominal bore. At discharge end of each bend, cast basalt lined straight pipe of length 5 to 12 times the nominal bore must be used.
