Stainless Steel Pipe Fittings

Stainless Steel Pipe Fittings
- High-Quality Connectors for Industrial Applications

Stainless Steel Pipe Fittings are designed to provide a secure and leak-free connection while withstanding corrosive environments and high temperatures.

Discover premium Stainless Steel Pipe Fittings for industrial systems. Our range includes Elbows, Tees, Flanges, and more for applications in food processing, chemical, petrochemical, water treatment, and marine industries. Designed for high temperature, high pressure, and corrosion resistance.

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What is a Buttweld Pipe Fitting?

A buttweld (BW) pipe fitting is a weldable component used to change flow direction, reduce pipe size, create branches, or attach equipment within a piping system. Fittings are welded directly to the pipe ends, providing a continuous, full-strength, leak-tight joint suitable for high-pressure and high-temperature services.

Buttweld fittings are manufactured from seamless or welded pipe as the starting material, then formed through hot forming, bending and shaping processes to produce elbows, tees, reducers, caps and outlets. Dimensions and tolerances conform to ASME B16.9; welding end preparations conform to ASME B16.25.

Common Functions

  • Change direction – elbows (45°, 90°, 180°)
  • Reduce pipe size – concentric / eccentric reducers
  • Branch off – tees, reducing tees, weldolets
  • Close pipe end – caps
  • Connect equipment – stub ends with lap joint flanges

Typical Materials

  • Carbon Steel: A234 WPB, WPC
  • Low-Temp Carbon Steel: A420 WPL6, WPL3, WPL8
  • Stainless Steel: 304 / 304L, 316 / 316L
  • High-Yield Carbon Steel: Y-52, Y-60, Y-65, Y-70
  • Nickel Alloys: Inconel, Incoloy, Monel

Key Parameters

Size Range: ½″ – 72″ NPS

Schedules: SCH 10, 40, 80, 120, 160

Standard: ASME B16.9

Butt Weld Pipe Fitting

Types of Buttweld Pipe Fittings

The following fittings cover the complete range of directional changes, size transitions and branch connections used in industrial piping systems.

LR 90° Elbow (Long Radius)

Changes direction by 90°. Center-to-end distance = 1.5 × NPS. The most common elbow type, providing lower pressure drop than short radius designs.

SR 90° Elbow (Short Radius)

Changes direction by 90°. Center-to-end distance = 1.0 × NPS. Used where space is constrained and a tighter turn is acceptable.

LR 45° Elbow

Changes direction by 45°. Offers a gentler flow transition for applications requiring a partial directional change.

LR 180° Return Bend

Reverses flow by 180°. Center-to-end distance = 3.0 × NPS. Commonly used in heat exchanger return headers and U-tube configurations.

SR 180° Return Bend

Reverses flow by 180° in a tighter radius. Center-to-end distance = 1.0 × NPS. Suitable for compact layouts.

Tee

Provides a 90° branch from the main run. Both ends of the tee are welded to the main pipe; the branch outlet remains open for connection to auxiliary equipment.

Reducing Tee

Similar to a standard tee, but the branch outlet is smaller than the run size, allowing a direct size reduction at the branch connection.

Concentric Reducer

Connects a larger pipe to a smaller pipe while maintaining a common center line. Provides a smooth, symmetrical transition for horizontal or vertical runs.

Eccentric Reducer

Connects pipes of different diameters with an offset center line. Prevents air pocket formation in horizontal liquid lines.
Offset = ½ × (Largest ID − Smallest ID).

Weldolet (Welding Outlet)

A contoured branch outlet welded directly to the pipe run. The saddle at the base matches the pipe contour. Requires specifying both outlet size and run size. Outlet size is always smaller than the run pipe.

Stub End (for Lap Joint Flange)

Used in conjunction with a lap joint flange. The stub end is welded to the pipe; the flange is slipped over the stub end and remains rotatable for easy bolt-hole alignment.

Cap

Closes the end of a pipe. Buttweld caps are welded to the pipe end to provide a permanent, pressure-containing seal.

Buttweld Pipe Fitting Bevel

All buttweld fittings are supplied with beveled ends per ASME B16.25, enabling full-penetration butt welds without additional end preparation.

Bevel Types

Plain Bevel and Compound Bevel

Plain Bevel (left) and Compound Bevel (right)

Applicable Standards

Relevant Standards

  • ASME B16.9 – Factory-Made Wrought Steel Buttwelding Fittings
  • ASME B16.25 – Buttwelding Ends
  • ASME B16.28 – Short Radius Elbows and Returns
  • MSS SP-97 – Integrally Reinforced Outlets

Bevel Selection

  • Plain Bevel: Standard for most wall thicknesses
  • Compound Bevel: Used for thick-wall pipe (high-pressure service)

What is Butt Joint Welding?

A butt weld is a circumferential weld that joins two pipe ends (or a pipe and a fitting) in the same plane, with their surfaces essentially aligned and not overlapping. The joint is formed by welding along the seam after the components are placed end-to-end.

Key Characteristics

  • Full-penetration weld provides joint strength equal to the base metal
  • No overlap – surfaces are coplanar
  • Suitable for high-pressure, high-temperature and critical services
  • Most common joint type in long-distance and underground pipelines

Weld Preparation

  • Bevel angle typically 37.5° ± 2.5° per side
  • Root face (land) typically 1.6 mm (1/16″)
  • Root gap set during fit-up (typically 1.6–3.2 mm)
  • Backing ring or open-root technique as specified

How a Buttweld Fitting is Made

Manufacturing Process

  1. Cutting: Pipe is cut to length per fitting type
  2. Heating: Induction or furnace heating to forging temperature
  3. Forming: Hot forming using dies and mandrels to shape elbows, tees, reducers
  4. Bending: For elbows and returns, pipe is bent to the required radius
  5. Heat Treatment: Normalizing or annealing to relieve residual stresses
  6. Finishing: Beveling ends, surface inspection, marking
  7. Testing: Hydrostatic / pneumatic testing, NDT as required

Material Starting Forms

  • Seamless Pipe: Preferred for high-pressure fittings
  • Welded Pipe: Cost-effective for larger sizes and stainless steel

Heat Treatment

  • Normalizing: Restores grain structure after hot forming
  • Annealing: Softens material for improved ductility
  • Quenching & Tempering: Used for high-yield carbon steel grades

Benefits of Buttweld Pipe Fittings

Structural Advantages

  • Full-penetration weld – joint strength equal to the pipe itself
  • Continuous metal structure – no threads, no gaps, no flow restrictions
  • Smooth bore – no internal obstructions, minimizing turbulence and pressure drop
  • Leak-tight – suitable for critical, high-pressure and toxic services

Commercial & Design Advantages

  • Wide size range: ½″ – 72″ (threaded/socket weld limited to ≤ 4″)
  • Flexible routing: SR, LR and 3R elbows for layout optimization
  • Cost-effective: Lower installed cost than forged threaded or socket weld fittings at larger sizes
  • Material availability: Carbon steel, stainless steel, nickel alloys, high-yield grades
  • SCH 10 stainless steel fittings: Thin-wall option for weight-sensitive applications
Material Note: All WPL6 fittings are supplied annealed and are fully NACE MR0175 / MR0103 compliant for sour service applications.

Material Summary

Material Group Common Grades Typical Application
Carbon Steel A234 WPB, WPC General industrial piping, water, steam
Low-Temp Carbon Steel A420 WPL6, WPL3, WPL8 Cryogenic and low-temperature service
High-Yield Carbon Steel Y-52, Y-60, Y-65, Y-70 High-pressure transmission pipelines
Stainless Steel 304/304L, 316/316L, 310, 321 Corrosive fluids, food, pharmaceutical
Nickel Alloys Inconel 625/825, Incoloy 800H Extreme temperature / corrosive environments

Engineering Note

Buttweld fittings provide the most robust and reliable joint type for permanent piping installations. When specifying, always confirm: NPS, schedule, material grade, end bevel type, and compliance with the applicable ASME / MSS standard. For sour service, verify NACE MR0175 / MR0103 compliance of the selected material grade.

Fitting usage

Usage

Fittings are components that are used to connect, join, or adapt different parts of a system, such as pipes, tubes, or hoses. They serve multiple purposes, including:

Fitting Connection

Fittings are used to connect sections of pipes, tubes, or hoses, ensuring a secure and leak-free joint.

Flanged

Flanged

Butt welded

Butt welded


Directional Changes:

They allow for changes in the direction of fluid or gas flow within a system, such as elbows or bends.


Size Adaptation:

Fittings can adapt pipes or tubes of different sizes, ensuring compatibility.


Branching:

They enable branching or splitting of fluid or gas flow into multiple directions, like tees or crosses.


Valve and Control:

Some fittings incorporate valves or controls to regulate or stop the flow as needed.


Pressure Control:

Fittings may include pressure-relief valves or regulators to control fluid or gas pressure.


System Maintenance:

Fittings with inspection ports or couplings facilitate system maintenance and testing.


Connection to Equipment:

Fittings allow pipes or hoses to connect to various equipment or appliances.

The choice of fittings depends on the specific requirements of the system, including factors like the type of fluid or gas, pressure, temperature, and the layout of the piping or tubing system. Different industries, such as plumbing, HVAC (Heating, Ventilation, and Air Conditioning), manufacturing, and construction, rely on fittings to ensure the proper functioning of their systems.

Standard Standard

Standard

Pipe fitting dimensions are in either metric or Standard English.

Because pipe fitting covers Pipe Fitting Dimensions several aspects, only the most common pipe fitting sizes can be given here. The most applied version is the 90° long radius and the 45° elbow, while the 90° short radius elbow is applied if there is too little space. The function of a 180° elbow is to change direction of flow through 180°. Both, the LR and the SR types have a center to center dimension double the matching 90° elbows. These fittings will generally be used in furnesses or other heating or cooling units.

Some of the standards that apply to buttwelded fittings are listed below. Many organizations such as ASME, ASTM, ISO, MSS, etc. have very well developed standards and specifications for buttwelded fittings. It is always up to the designer to ensure that they are following the applicable standard and company specification, if available, during the design process.

Some widely used pipe fitting standards are as follows:

ASME American Society for Mechanical Engineers

This is one of the reputed organizations in the world developing codes and standards.
The schedule number for pipe fitting starts from ASME/ANSI B16. The various classifications of ASME/ANSI B16 standards for different pipe fittings are as follows:

  • ASME/ANSI B16.1 – 1998 – Cast Iron Pipe Flanges and Flanged Fittings
  • ASME/ANSI B16.3 – 1998 – Malleable Iron Threaded Fittings
  • ASME/ANSI B16.4 – 1998 – Cast Iron Threaded Fittings
  • ASME/ANSI B16.5 – 1996 – Pipe Flanges and Flanged Fittings
  • ASME/ANSI B16.11 – 2001 – Forged Steel Fittings, Socket-Welding and Threaded
  • ASME/ANSI B16.14 – 1991 – Ferrous Pipe Plugs, Bushings and Locknuts with Pipe Threads
  • ASME/ANSI B16.15 – 1985 (R1994) – Cast Bronze Threaded Fittings
  • ASME/ANSI B16.25 – 1997 – Buttwelding Ends
  • ASME/ANSI B16.36 – 1996 – Orifice Flanges etc.

ASTM International American Society for Testing and Materials

This is one of the largest voluntary standards development organizations in the world. It was originally known as the American Society for Testing and Materials (ASTM).

  • ASTM A105/A105M – Specification for Carbon Steel Forgings for Piping Applications
  • ASTM A234/A234M – Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service
  • ASTM A403/A403M – Specification for Wrought Austenitic Stainless Steel Piping Fittings
  • ASTM A420/A420M – Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low-Temperature Service

AWWA: American Water Works Association

AWWA About – Established in 1881, the American Water Works Association is the largest nonprofit, scientific and educational association dedicated to managing and treating water, the world’s most important resource.

  • AWWA C110 – Ductile-Iron and Gray-Iron Fittings, 3 Inch Through 48 Inch (75 mm Through 1200 mm), for Water and Other Liquids
  • AWWA C208 – Dimensions for Fabricated Steel Water Pipe Fittings

ANSI The American National Standards Institute

ANSI is a private, non-profit organization. Its main function is to administer and coordinate the U.S. voluntary standardization and conformity assessment system. It provides a forum for development of American national standards. ANSI assigns "schedule numbers". These numbers classify wall thicknesses for different pressure uses.


MSS STANDARDS: Manufacturers Standardization Society

The Manufacturers Standardization Society (MSS) of the Valve and Fittings Industry is a non-profit technical association organized for development and improvement of industry, national and international codes and standards for: Valves, Valve Actuators, Valve Modification, Pipe Fittings, Pipe Hangers, Pipe Supports, Flanges and Associated Seals

  • MSS SP-43 – Wrought Stainless Steel Butt-Welding Fittings Including Reference to Other Corrosion Resistant Materials
  • MSS SP-75 – Specifications for High Test Wrought Buttwelding Fittings
  • MSS SP-73 – Brazing Joints for Copper and Copper Alloy Pressure Fittings
  • MSS SP-83 – Class 3000 Steel Pipe Unions, Socket-Welding and Threaded
  • MSS SP-97 – Integrally Reinforced Forged Branch Outlet Fittings — Socket Welding, Threaded, and Buttwelding Ends
  • MSS SP-106 – Cast Copper Alloy Flanges and Flanged Fittings Class 125,150, and 300
  • MSS SP-119 – Factory-Made Wrought Belled End Socket Welding Fittings

Difference between "Standard" and "Codes"

Piping codes imply the requirements of design, fabrication, use of materials, tests and inspection of various pipe and piping system. It has a limited jurisdiction defined by the code. On the other hand, piping standards imply application design and construction rules and requirements for pipe fittings like adapters, flanges, sleeves, elbows, union, tees, valves etc. Like a code, it also has a limited scope defined by the standard.


Factors affecting standards

"Standards" on pipe fittings are based on certain factors like as follows:

  • Pressure-temperature ratings
  • Size
  • Design
  • Coatings
  • Materials
  • Marking
  • End connections
  • Dimensions and tolerances
  • Threading
  • Pattern taper etc.

BSP British Standard Pipe

BSP is the U.K. standard for pipe fittings. This refers to a family of standard screw thread types for interconnecting and sealing pipe ends by mating an external (male) with an internal (female) thread. This has been adopted internationally. It is also known as British Standard Pipe Taper threads (BSPT )or British Standard Pipe Parallel (Straight) threads (BSPP ). While the BSPT achieves pressure tight joints by the threads alone, the BSPP requires a sealing ring.


JIS Japanese Industrial Standards

This is the Japanese industrial standards or the standards used for industrial activities in Japan for pipe, tube and fittings and published through Japanese Standards Associations.


NPT National Pipe Thread

National Pipe Thread is a U.S. standard straight (NPS) threads or for tapered (NPT) threads. This is the most popular US standard for pipe fittings. NPT fittings are based on the internal diameter (ID) of the pipe fitting.


BOLTS & NUTS

We are manufacturer of Flange bolts & Nuts and supply high quality

  • A193 = This specification covers alloy and stainless steel bolting material for pressure vessels, Valves, flanges, and fittings for high temperature or high pressure service, or other special purpose applications.
  • A320 = Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for Low-Temperature Service.
  • A194 = Standard specification for nuts in many different material types.

AN Here, "A" stands for Army and "N" stands for Navy

The AN standard was originally designed for the U.S. Military. Whenever, a pipe fitting is AN fittings, it means that the fittings are measured on the outside diameter of the fittings, that is, in 1/16 inch increments.

For example, an AN 4 fitting means a fitting with an external diameter of approximately 4/16″ or ¼”. It is to be noted that approximation is important because AN external diameter is not a direct fit with an equivalent NPT thread.


Dash (-) size

Dash size is the standard used to refer to the inside diameter of a hose. This indicates the size by a two digit number which represents the relative ID in sixteenths of an inch. This is also used interchangeably with AN fittings. For example, a Dash "8" fitting means an AN 8 fitting.


ISO International Organization for Standardization

ISO is the industrial pipe, tube and fittings standards and specifications from the International Organization for Standardization. ISO standards are numbered. They have format as follows:

"ISO[/IEC] [IS] nnnnn[:yyyy] Title" where

  • nnnnn: standard number
  • yyyy: year published, and
  • Title: describes the subject

General standard

Standard Specification
ASTM A234 Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service
ASTM A420 Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low-Temperature Service
ASTM A234 WPB ASTM A234 WPB refers to a specific grade of carbon steel pipe fittings, which are widely used in pressure piping and pressure vessel fabrication for service at moderate and elevated temperatures.
ASME B16.9 ASME B16.9 Standard covers overall dimensions, tolerances,ratings, testing, and markings for factory-made wrought buttwelding fittings in sizes NPS 1⁄2 through NPS 48 (DN 15 through DN 1200).
ASME B16.28 ASME B16.28 Standard covers ratings, overall dimensions, testing, tolerances, and markings for wrought carbon and alloy steel buttwelding short radius elbows and returns.
MSS SP-97 MSS SP-97 Standard Practice covers essential dimensions, finish, tolerances, testing, marking, material, and minimum strength requirements for 90 degree integrally reinforced forged branch outlet fittings of buttwelding, socket welding, and threaded types.
ASTM A403 Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings.

Wide variety for all areas of application

DIN EN ASME
St 35.8 I
St 35.8 III
15 Mo 3
13 CrMo 4 4
10 CrMo 9 10
St 35 N
St 52.0
St 52.4
P235GH-TC1
P235GH-TC2
16Mo3
13CrMo4-5
10CrMo9-10
X10CrMoVNb9-1
P215NL
P265NL
L360NB
L360NE
P355N
P355NL1
P355NH
WPB
WPL6
WPL3
WPHY 52
WP11
WP22
WP5
WP9
WP91
WP92

ASTM A234/A234M is a standard specification for piping fittings of wrought carbon steel and alloy steel for moderate and high-temperature service. This specification covers several grades of fittings that are used in various applications in the oil and gas, petrochemical, and power generation industries.

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Chemical Composition (%) of ASTM A234/A234M

Grade Type C Si S P Mn Cr Ni Mo Other ób ós δ5
WPB 0.3 0.1min 0.058 0.05 0.29-1.06 0.4 0.4 0.15 V:0.06;Nb:0.02 415-585 240 22 197
WPC 0.35 0.1min 0.058 0.05 0.29-1.06 0.4 0.4 0.15 V:0.06;Nb:0.02 485-655 275 22 197
WP1 0.28 0.1-0.5 0.045 0.045 0.3-0.9 0.44-0.65 380-550 205 22 197
WP12 CL1 0.05-0.2 0.6 0.045 0.045 0.3-0.8 0.8-1.25 0.44-0.65 415-585 220 22 197
WP12 CL2 0.05-0.2 0.6 0.045 0.045 0.3-0.8 0.8-1.25 0.44-0.65 485-655 275 22 197
WP11 CL1 0.05-0.15 0.5-1 0.03 0.03 0.3-0.6 1-1.5 0.44-0.65 415-585 205 22 197
WP11 CL2 0.05-0.2 0.5-1 0.04 0.04 0.3-0.8 1-1.5 0.44-0.65 485-655 275 22 197
WP11 CL3 0.05-0.2 0.5-1 0.04 0.04 0.3-0.8 1-1.5 0.44-0.65 520-690 310 22 197
WP22 CL1 0.05-0.15 0.5 0.04 0.04 0.3-0.6 1.9-2.6 0.87-1.13 415-585 205 22 197
WP22 CL3 0.05-0.15 0.5 0.04 0.04 0.3-0.6 1.9-2.6 0.87-1.13 520-690 310 22 197
WP5 CL1 0.15 0.5 0.03 0.04 0.3-0.6 4-6 0.44-0.65 415-585 205 22 217
WP5 CL3 0.15 0.5 0.03 0.04 0.3-0.6 4-6 0.44-0.65 520-690 310 22 217
WP9 CL1 0.15 1 0.03 0.03 0.3-0.6 8-10 0.9-1.1 415-585 205 22 217
WP9 CL3 0.15 1 0.03 0.03 0.3-0.6 8-10 0.9-1.1 520-690 310 22 217
WPR 0.2 0.05 0.045 0.4-1.06 1.6-2.24 435-605 315 22/28 217
WP91 0.08-0.12 0.2-0.5 0.01 0.02 0.3-0.6 8-9.5 0.4 0.85-1.05 See sdandard 585-760 415 20 248
WP911 0.09-0.13 0.1-0.5 0.01 0.02 0.3-0.6 8.5-10.5 0.4 0.9-1.1 See sdandard 620-840 440 20 248
Notes:

For each reduction of 0.01% below the specified C maximum, an increase of 0.06% Mn above the specified maximum will be permitted, up to a maximum of 1.35%.

The sum of Cu, Ni, Cr, and Mo shall not exceed 1.00%.

The sum of Cr and Mo shall not exceed 0.32%.

The maximum carbon equivalent (C.E.) shall be 0.50, based on heat analysis and the formula C.E.=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15.

Mechanical properties of ASTM A234

Tensile Requirements WPB WPC, WP11CL2 WP11CL1 WP11CL3
Tensile Strength, min, ksi[MPa]
(0.2% offset or 0.5% extension-under-load)
60-85
[415-585]
70-95
[485-655]
60-85
[415-585]
 75-100
[520-690]
Yield Strength, min, ksi[MPa] 32
[240]
40
[275]
30
[205]
45
[310]

ASME / ANSI B16.9 dimension

ASME B16.9 Standard covers overall dimensions, tolerances,ratings, testing, and markings for factory-made wrought buttwelding fittings in sizes NPS 1⁄2 through NPS 48 (DN 15 through DN 1200).

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Nominal Outside Diameter 90° Elbows 45° Elbows 180° Returns
Pipe Size
Long Radius Short Radius Long Radius Long Radius
(inches) (mm) (inches) Center to Face Center to Face Center to Face Radius Center to Center Back to face
(inches) (inches) (inches) (inches) (inches) (inches)
1/2 21.3 0.84 1.5 5/8 2 1.875
3/4 26.7 1.05 1.125 7/16 2.25 1.6875
1 33.4 1.315 1.5 1 7/8 3 2.1875
1.25 42.2 1.66 1.875 1.25 1 3.75 2.75
1.5 48.3 1.9 2.25 1.5 1.125 3 4.5 3.25
2 60.3 2.375 3 2 1.375 4 6 4.1875
2.5 73 2.875 3.75 2.5 1.75 5 7.5 5.1875
3 88.9 3.5 4.5 3 2 6 9 6.25
3.5 101.6 4 5.25 3.5 2.25 7 10.5 7.25
4 114.3 4.5 6 4 2.5 8 12 8.25
5 141.3 5.563 7.5 5 3.125 10 15 10.3125
6 168.3 6.625 9 6 3.75 12 18 12.3125
8 219.1 8.625 12 8 5 12 24 16.3125
10 273.1 10.75 15 10 6.25 15 30 20.375
12 323.9 12.75 18 12 7.5 18 36 24.375

Tolerances of Welded Fittings

NOMINAL PIPE SIZE NPS ANGULARITY TOLERANCES ANGULARITY TOLERANCES
Size Off Angle Q Off Plane P
½ to 4 0.03 0.06
5 to 8 0.06 0.12
10 to 12 0.09 0.19
14 to 16 0.09 0.25
18 to 24 0.12 0.38
26 to 30 0.19 0.38
32 to 42 0.19 0.5
44 to 48 0.18 0.75

All dimensions are given in inches. Tolerances are equal plus and minus except as noted.

  1. Out-of-round is the sum of absolute values of plus and minus tolerance.
  2. This tolerance may not apply in localized areas of formed fittings where increased wall thickness is required to meet design requirements of ASME B16.9.
  3. The inside diameter and the nominal wall thicknesses at ends are to be specified by the purchaser.
  4. Unless otherwise specified by the purchaser, these tolerances apply to the nominal inside diameter, which equals the difference between the nominal outside diameter and twice the nominal wall thickness.

The ASME B16.9 pipe fittings can be used under the jurisdiction of the ASME Boiler & Pressure Vessel Code (BPVC) as well as the ASME Code for pressure piping. Referencing pressure ratings of flanges per ASME B16.5, they can be designated as Classes 150, 300, 600, 900, 1500 and 2500. The allowable pressure ratings for ASME B16.9 pipe fittings may be calculated as for straight seamless pipe of equivalent material in accordance with the rules established in the applicable sections of ASME B31 Code for pressure piping.



Design of Fittings

The design of butt welding pipe fittings made to ASME B16.9 shall be established by one of the following methods: (a) mathematical analyses contained in pressure vessel or piping codes; (b) proof testing; (c) experimental stress analysis with hydrostatic testing to validate experimental results; (d) detailed stress analysis with results evaluation.


Standard Marking

Generally, ASME B16.9 pipe fittings shall be marked to show the following details: “trademark + material grade + wall thickness + size + heat number”. For example, “M ASTM A234 WP5 SCH80 6″ 385“. When steel stamps are used, care shall be taken so that
the marking is not deep enough or sharp enough to cause cracks or to reduce the wall thickness of the fitting below the minimum allowed.


Material & Manufacture

The ASME B16.9 fittings may be made from an extensive range of mateirals covering (1) carbon and low-alloy steels in accordance with ASTM A234 and ASTM A420; (2) austenitic and duplex stainless steels in accordance with ASTM A403 and ASTM A815; (3) nickel alloys in accordance with ASTM B366; (4) aluminum alloys in accordance with ASTM B361; and (5) titanium alloys in accordance with ASTM B363.


Pipe Fittings Dimensions Tolerance as per ASME B16.9:

ASME B16.9

Sizes 1/2″ – 48″

  • ASME / ANSI B16.9 Butt Weld Elbow – Long Radius
  • ASME / ANSI B16.9 Butt Weld Elbow – Short Radius
  • ASME / ANSI B16.9 Butt Weld Reducing Elbow
  • ASME / ANSI B16.9 Butt Weld 45° Elbow
  • ASME / ANSI B16.9 Butt Weld Fabricated Tee
  • ASME / ANSI B16.9 Butt Weld Reducer
  • ASME / ANSI B16.9 Butt Weld Concentric Reducer
  • ASME / ANSI B16.9 Butt Weld Eccentric Reducer
  • ASME / ANSI B16.9 Butt Weld 3D Elbow
  • ASME / ANSI B16.9 Butt Weld Stub Ends
  • ASME / ANSI B16.9 Butt Weld Cross
  • ASME / ANSI B16.9 Butt Weld Reducing Cross
  • ASME / ANSI B16.9 Butt Weld Tees
  • ASME / ANSI B16.9 Butt Weld End Cap
  • ASME / ANSI B16.9 Butt Weld Coupling
  • ASME / ANSI B16.9 Butt Weld Pipe Nipple
  • ASME / ANSI B16.9 Butt Weld 5D Elbow
  • ASME / ANSI B16.9 Butt Welded Pipe Fittings

Delivery

Inspection

Visual Inspection is conducted on fittings to check any surface imperfections. Both fittings body and weld are checked for any visible surface imperfections such as dents, die marks, porosity, undercuts, etc. Acceptance as per applicable standard.

ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers
ASTM A234 WPB eccentric reducers

Packing

For packing of carbon steel flanges with painting,we would use the bubble wrap to protect the painting.For flanges without painting or oiled with long-term shipment,we would suggest client to use the anti-tarnish paper and plastic bag to prevent the rust.

Stainless Steel & Nickel Alloys

Stainless Steel Shapes

Stainless Steel Shapes

We stock stainless steels in a multitude of shapes and sizes.

Angles

Angles

Channels

Channels

Flat Bar

Flat Bar

Hexagon Bar

Hexagon Bar

Pipe

Pipe

Plate

Plate

Round Bar

Round Bar

Sheet

Sheet

Square Bar

Square Bar

Strip

Strip

Tee Section

Tee Section

Tube

Tube

Wire

Wire

Flanges

Flanges

Fittings

Fittings

Tube Shield

Tube Shield

Composite Pipe

Composite Pipe

Hot Products

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

The White Glove Service You Deserve

When you partner with Sunny Steel, you can stop worrying about meeting deadlines thanks to our responsive and timely service. You'll also say goodbye to unnecessary shopping around. Instead, you'll get white glove service from an expert who understands your needs and can get you the materials you need quickly.

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Materials delivered on-time and at a fair price

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No delays in production or manufacturing process

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Meet engineering specifications to ensure top quality

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World-class customer service ready to help